exhaust leak

86mako235

Recruit
Joined
Jul 4, 2012
Messages
2
I have a 1986 Johnson 225. We just replaced the powerhead and now I have a constant alarm going off when I run it for a few minutes. I have a good stream of water coming out of the pee hole. We pulled the thermostat cover off to check the thermostats and cranked the motor to see if we had a good flow up to the thermostats. With the motor running I get a lot of exhaust from where the thermostat would be, is this normal? If not, what should I look for?
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: exhaust leak

On that engine, and various other V6 models, the constant and steady beeeeeeeeeeeping serves two putposes. One of which is the overheat warning, the other is to warn you that a fuel restriction exists. Normally, a fuel restriction causes the fuel primer bulb to collapse somewhat, sort of flatten out, but not always. The cause is usually the following.

(Fuel Anti Siphon Valve)
(J. Reeves)

Many of the later OMC V/6 engines incorporate a fuel restriction warning via a vacuum device attached to the powerhead. If the engine overheats, or if you have a fuel restriction, the warning is the same.... a steady constant beep.

NOTE... Only the V/6 & V/8 engines have the above "Fuel Restriction Warning". The warning horn will not sound on the other models.

The fact that a engine is not overheating, but the warning horn sounds off with a constant steady beep, and that the rpms drop drastically would indicate that the engine is starving for fuel due to a fuel restriction. Check the built in fuel tank where the rubber fuel line attaches to the tank fitting. That fitting is in all probability a "Anti Siphon" valve which is notorious for sticking in a semi closed position. It will be aluminum, about 2" long, and the insides of it will consist of a spring, a ball, and a ball seat. If this valve exists, remove it, knock out those inner components which will convert it to a straight through fitting, then re-install it. Hopefully that cures the problem.

The above procedure will cure a restriction problem with the anti siphon valve as stated. BUT, it may also allow fuel to drain backwards to the fuel tank when the engine is not running (siphoning backwards) due to the fact that the carburetors/fuel pump etc are higher than the fuel tank. This condition is not an absolute as the valves in the fuel primer bulb usually prevent this backwards siphoning problem. However.... if this does take place, the cure would be to install a new anti siphon valve.

NOTE: There has been cases when the output valve in the fuel primer bulb would come apart, and the inner portion of the valve would actually reverse itself and be drawn back into the primer bulb's output valve body. This in effect would create a shut off valve and result in a fuel restriction. If this is the case, you should be able to feel something laying in the bottom of the primer bulb when held horizontally.
 

86mako235

Recruit
Joined
Jul 4, 2012
Messages
2
Re: exhaust leak

Thank you, we will check for a fuel restriction. My thinking was, if I have exhaust coming in the water it is going to try and cool the motor with hot water instead of cool water.
 
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