evenrude electric-hydraulic shift

Fixit

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I am sure this topic has been posted, but am unable to locate it via search.<br />Evenrude 65 HP 1972<br />MDL#-65273S<br />SER #-Jo17641<br />Have read the service manuel on above and can not assertain why the gear is " locked" into the forward position. Have run all trouble tests in the service manuel and all checks are as described in the book. unit will not shift from forward to netural or reverse. <br />Question is what would cause unit to stay in forward gear and allow the moter to start and also to NOT allow shift into reverse/neutral?<br /> :confused:
 

Joe Reeves

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Re: evenrude electric-hydraulic shift

(Hydro Electric Shift)<br /><br />The shifting setup of the lower unit is what's called a "Hydro Electric Shift", which is quite complex consisting of voltage being applied to solenoids in the lower unit which in turn change oil passages via a oil pump that supplies various pressure on a spring loaded shifter dog. The wires leading to the lower unit (at the powerhead) are "Green" and "Blue". The engine must be running or cranking over in order to shift out of forward gear.<br /> <br />You CAN NOT use HI VIS lube in that lower unit. You MUST USE what OMC calls "Preminum Blend" lube, commonly called "Type C". (A thinner lube) <br /><br />In neutral, you need 12v to the "Green" wire. <br />In reverse, you need 12v to both wires, the "Green" one and the "Blue" one. <br />In forward, there should be no voltage to either wire. (The spring loaded shifter dog forces the unit into forward gear) <br /><br />To check the lower unit for proper shifting to make sure you have no trouble there, remove the spark plugs to avoid problems and to allow a higher cranking speed. <br /><br />This next step eliminates the actual shift switch in case problems may exist there.... Disconnect the blue & green wires at the knife connectors (the rubber insulated boots) leading to the lower unit at the powerhead, then using jumpers, take voltage direct from the starter solenoid to apply voltage to the "Green" wire for neutral, then both wires 'Green" & "Blue" for reverse (Remember the engine must be cranking over in order to shift).<br /> <br />With no voltage applied, the unit should be in forward. No need for a ground jumper... the lower unit's already grounded. You may crank the engine with the key switch or by energizing the starter solenoid with a jumper wire.
 

Fixit

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Re: evenrude electric-hydraulic shift

Thank you for the response, I have checked the blue/green wire at the connections and have the described volts in the sequense you described with the connections mated. would the process you gave produce a different result than indicated in your reply?I started at the switch and followed all procedures to the blue/green connections with positive results in the test process. I have the correct fluid in the lower unit( typ-c) <br />. I have not followed your proceedure as describe but will do so this afternoon.I am thinking that if the solinoids are "good" then the gear shift should operate as described in "the book".<br />I did change the impeller and was carefull( I think) to position the wire at the lower case mating as to prevent any cutting of same. could I have not been as carefull as I had hoped I was? :confused:
 

Fixit

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Re: evenrude electric-hydraulic shift

Joe<br />followed your directions and still in forward -rechecked the blue/green wires and have 12v to each at the approperate switch setting/time you indicated and the unit is still in fwd. My next approach will be removing the lower unit and checking wires and solinoeds for mechanical/ electrical operation.<br /> How would one check the pump? ( just in case I miss that in the manuel) :confused:
 

Fixit

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Re: evenrude electric-hydraulic shift

found the problem in lower unit at the upper solenoid. the green wire was seperated in side the housing--now-- how to fixit--not much room to work with :D
 
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