Does a Mercruiser to Volvo Conversion Make Sense?

Glasplyguy

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Joined
May 15, 2011
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1
Brand spank'n new to this forum. Seems like the knowledge well is deep. So I have a question.

Context- I have an old 1979 Glasply 2410 (24 footer) that was completly gutted that I am reincarnating. I knew the transom was bad and needed to be replaced when I bought it, but because the Mercruiser 302 and O/D had already been removed I decided to take it on anyway. I've just completed the first layup of the new transom and I have some decisions to make, and I'd like to ask some questions for the experts.

What I've done so far- I removed everything (glass, wood, filler, rot, etc.) up to the original 1/4" glass and gelcoat shell. Drilled a couple hundred 3/16" holes through the shell about every 3-4" (for pulling the new plywood to the shell). Everything sanded down smooth and clean (lots of acetone and vacuuming).

I glassed in with vinyl ester a complete sheet of 1703 three layer bi-axial E-cloth (approx 3/32" thick) across the inner shell face, wrapping the corners and bottom about 3". Next a wetted out a prefitted sheet of 1" marine plywood and pinned it to the transom with a couple hundred sheetrock screws. Current built up thickness is about 1-3/8". I'm going to cover this in another layer of 1703 and another layer of plywood tomorrow.

I have several additional choices of plywood thickness in my shop (1/2", 3/4", 1") and enough E-cloth for three more layers. This brings me to my first questions:
How thick should my transom be? How thick is too thick?

My next questions will likely have a great bearing on the first questions:
Since I am cutting a new hole in the transom and I can make it any configuration I want, what do I want?

My plan is to find a suitable host boat that I can take for a test drive to ensure everything works well, buy it, and cannibalize the 350/351 out of it for my Glasply. So, what powerplant makes the most sense for my saltwater fishing machine, Mercruiser or Volvo and why?

Looking forward to some great feedback and opinions.

Thanks, in advance.

Glasplyguy
 

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captmello

Captain
Joined
Jun 30, 2008
Messages
3,845
Re: Does a Mercruiser to Volvo Conversion Make Sense?

I would be looking for a fresh water donor engine, first of all. I wouldn't put a used salt water cooled motor in a boat. I would not use a 351 as they are becoming obsolete. 350 with a Merc or Volvo outdrive would good. If you could find a fresh water cooled donor boat, meaning it uses a heat exchanger and antifreeze in the block, that would be even better.

Nice looking boat, BTW.;)

And welcome.
 

Mac525

Petty Officer 3rd Class
Joined
May 8, 2011
Messages
76
Re: Does a Mercruiser to Volvo Conversion Make Sense?

Stay with the 350 chev way more parts avalible I even know where there is one with all the stuff on it IE carb, closed cooling, manifolds,s here on vancouver island lol. As for the volvo, merc debate run what you can find cheap I dont think one is much cheaper than te other all though I prefer the merc because here on the island they are dealers every where
 

Bondo

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Joined
Apr 17, 2002
Messages
70,958
Re: Does a Mercruiser to Volvo Conversion Make Sense?

How thick should my transom be? How thick is too thick?

Ayuh,... Welcome Aboard,....

I agree with Captmello, 'n Mac...

You need 2", true, 'n parallel minimum, 'n 2,1/4" is Maximum...

The shape, 'n size of the keyhole is pretty much an industry standard nowadays...
So, it depends on how far back in vintage ya wanta go....
 

cr2k

Captain
Joined
Mar 19, 2009
Messages
3,730
Re: Does a Mercruiser to Volvo Conversion Make Sense?

Yeah, I would go with what is easiest to get parts/service for in your area. Both are quality.
 
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