Cleaning inside metal gas tank

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Today I scored two old OMC 6 gallon metal tanks from craigslist for $40. One looks great inside & out. The other looks good on the outside but has a fair amount of sludge and crud in it....I'm pretty certain no rust. Actually, it's the color of rust and I thought that's what it was when I went to see them, so I pointed it out to the seller and he knocked off $20 from his asking price. :joyous: I thought at least I'd have a spare gauge and pickup if it was rusty.

When I got home, I looked closer, and didn't think it was rust after all and I could clean it out. I found this thread
http://forums.iboats.com/non-repair-outboard-discussions/how-clean-out-old-metal-gas-tank-297079.html:

How to clean out an old metal gas tank:

Here are the results of my experiment, hopefully this will help somebody.

I have 3 old OMC 6 gallon gas tanks. The boat they came out of hadn't been run in 17 years. The old fuel had turned to varnish and the insides of the tanks were coated in varnish and other crud. I had several nice suggestions about how to best clean the tanks and decided to try 3 of them. One note: I removed the float and pickup tube from all three cans so they would not be damaged.

1.On the first tank I poured in about 1/4 gallon of carburetor cleaner and let it sit for two days, sloshing it around once or twice a day. I then took it to the car wash and used a power sprayer to spray all the gunk out. Came out nice and shiny inside! This method works great, but carb cleaner is kinda expensive.

2.On the second tank I used about 1/4 gallon of acetone. I let it sit for two days, then put a dozen large bolts in the tank and shook it for about 5 minutes. Then took it to the carwash and hosed it out with a power sprayer. Worked great. Tank came out nice and shiny and I didn't even blow myself up.

3. On the final tank I didn't use any cleaner. I put about 1/2 inch of water in the tank and dumped in the bolts. Shook 3 different times for about 10 minutes each time. Then went to the carwash and power sprayed it. While it didn't work quite as well as the other two methods, it still worked remarkably well. Only very small traces of the varnish remained. No sediment remained. I am confident that with a couple more sessions of shaking the bolts inside the tank this method would have worked just as well as the first two methods.

Hopefully this helps somebody. Just remember to be careful with flamable liquids and don't blow yourself up. It might be a good idea to use marbles instead of bolts so you don't initiate a spark.


It looks like a go for me, but has anyone tried paint thinner or mineral spirits? Makes sense to me that would be a good, cheaper and somewhat safer alternative than the carb cleaner or acetone.
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: Cleaning inside metal gas tank

:blue::redface: Here's a report on the cleaning attempt and a question. I put some paint thinner and a piece of chain in the tank, soaked & sloshed it around, and it turns out that it is rusty inside-the gunk was hiding the rust. So the tank itself is shot as far as I'm concerned.

Anyway, I cleaned up the intake/gauge assembly and noticed that there were rust particles inside the filter screen. So I snipped the very end off the screen and ran a wire up into the intake tube to see how much more there might be inside the tube. It wasn't too bad. So I'm wondering if I can clean it up the best I can with a solvent & use this intake assembly by re-crimping the screen, since the motor also has a fuel filter.

Or should I just not take the chance & chuck the whole thing?

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Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
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May 19, 2001
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26,048
Re: Cleaning inside metal gas tank

Moved to repair area at op request ;)
 

Rick.

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Jul 30, 2006
Messages
3,740
Re: Cleaning inside metal gas tank

I've tried to clean a few. Even tried electrolysis method but wasn't happy with the outcome or the amount of time I spent. Best method so far is lots of HOT water and dish soap (internal stuff removed) and a calf pulling chain. Then you shake the thing till your arms hurt every ten minutes for an hour. Drain, rinse and have a look. Repeat if necessary. This will clean sludge and/or rust very well. Then blow it out with compressed air until dry or bake it in the sun with no cap. Rick.
 

jb93

Petty Officer 1st Class
Joined
Feb 21, 2008
Messages
267
Re: Cleaning inside metal gas tank

I have 1 gallon of this Klean-Strip? in my old tank. I turn it on different sides and just let it sit. Been soaking for a few weeks now. A friend of mine uses this method and then seals tank with Kreem.
 

bonzoscott

Senior Chief Petty Officer
Joined
Jul 26, 2008
Messages
745
Re: Cleaning inside metal gas tank

Think I may have posted once before - Put 1 quart of gas and 1 pound of drywall screws in the tank. Duct tape all openings well. Wrap in bubble wrap thoroughly, securing with duct tape then wrap in a blanket. Then place in the clothes dryer on high heat for 2 complete cycles. Flush and rinse with more gas then blow dry. After all is well "keep it full of gas".
But SERIOUSLY - DON'T DO THIS... precisely.. Not the clothes dryer anyway. I rigged tanks up on a shaft, rotisserie sort deal, using pea gravel and transmission fluid. Or wrap it up, put in in a 55 gallon drum and let the kids roll around with it in the yard! Probably a number of ways to tumble the tank. As previously stated, there are rust stripping and coating kits (POR 15 for one example) but at a cost of $70 and a half day work. My experience with that left the lining failing and clogging filter.
 

gm280

Supreme Mariner
Joined
Jun 26, 2011
Messages
14,605
Re: Cleaning inside metal gas tank

I remember reading one time of how motorcyclists cleaned their very rusted motorcycle tanks. They bought some Muriatic Acid (a diluted Hydrochloric acid) at Lowe's and took some bolts or anything like bolts and/or nuts and sloshed them around in the tank over and over throughout a few hours time and then emptied the tank and put lime stones (also very available at Lowe’s) in the tank with water and did it again. The lime stones actually neutralized any remaining Muriatic Acid residue and when empting the tank again, it was completely clean to the metal and ready to use or coat with an epoxy tank finish. They make a two part epoxy tank coating to coat over the inside of a tank so even if it had small leaks it would be sealed and working again... I haven't tried this process but they said it worked perfectly...JMHO from pass reading. :D
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: Cleaning inside metal gas tank

Good old cheap Ammonia works well. Castrol Super Clean as wellk, but dont let it sit in there for too long.
 
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