can this block be welded?

gazza2007au

Chief Petty Officer
Joined
Mar 9, 2007
Messages
429
i should have checked this out before hand but i have only just gotten around to cleaning it and i have found on two of the 3 cylinders small areas where the cylinder wall is is only 2/3rds as thick as it should be will i be able to get this welded? yes its a salt water engine and probably has been its whole life
if not any anyone owns a outboard wreckers and willing to ship a powerhead to my in australia please PM me
johnson 1975 70hp
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alangf

Petty Officer 2nd Class
Joined
Apr 12, 2009
Messages
105
Re: can this block be welded?

i should have checked this out before hand but i have only just gotten around to cleaning it and i have found on two of the 3 cylinders small areas where the cylinder wall is is only 2/3rds as thick as it should be will i be able to get this welded? yes its a salt water engine and probably has been its whole life
if not any anyone owns a outboard wreckers and willing to ship a powerhead to my in australia please PM me
johnson 1975 70hp
IMG_2490.jpg

IMG_2491.jpg

IMG_2492.jpg

IMG_2493.jpg
I think you can use your original block without problems. The gaskets seal the combustion chambers on the surface of the steel (or cast iron) inner sleeve which is pressed into the aluminum casting. Make sure there are no areas where the aluminum has "blistered" away from the sleeves as this will result in hot spots around the cylinders and cause trouble.
 

gazza2007au

Chief Petty Officer
Joined
Mar 9, 2007
Messages
429
Re: can this block be welded?

yeah its all fine just the corrosion around the top of the cylinders is the problem
 

Sherman

Petty Officer 2nd Class
Joined
Apr 19, 2003
Messages
173
Re: can this block be welded?

That block only has ten or fifteen years left in it. Just put it back together after honing and a new set of rings.
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: can this block be welded?

I think you are still good to go for a while.
 

Cofe

Lieutenant Commander
Joined
Apr 23, 2009
Messages
1,883
Re: can this block be welded?

I'm with Sherman. The compression sealing surfaces look good. No welding necessary. Just get a new motor in 10-15 yrs.
 

a70eliminator

Captain
Joined
Sep 9, 2007
Messages
3,742
Re: can this block be welded?

I'm no outboard engine rebuilding expert so I was waiting to see some replies before said anything, but after these replies I've got to say it now, I would have never thought cylinders walls in that condition could be honed and put back together, the pitted areas look like it would take at least .010 to clean up, or is it not as critical with outboard motors? I wouldn't give that rebuild 1 year let alone 10-15 doing nothing but running a hone through the bores.
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: can this block be welded?

I'm no outboard engine rebuilding expert so I was waiting to see some replies before said anything, but after these replies I've got to say it now, I would have never thought cylinders walls in that condition could be honed and put back together, the pitted areas look like it would take at least .010 to clean up, or is it not as critical with outboard motors? I wouldn't give that rebuild 1 year let alone 10-15 doing nothing but running a hone through the bores.

Reading the post I don't believe the bores are the issue in question.
 

1946Zephyr

Vice Admiral
Joined
Oct 21, 2008
Messages
5,556
Re: can this block be welded?

myself, being an outboard mechanic of some 17 years, I would just look around and see if you could find a good block for a good price. The 70hp was quite a popular engine and should be easily obtained. One that has seen a lot of salt water use, really isn't worth spending a lot of time and effort on. In these current times, you should be able to find a replacement block for a decent price.:cool:
 
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