Re: Can anybody explain a tilt/trim system to me?
Hi Chris,<br /><br />I have a 1988 Black Max, but most (all?) tilt/trim systems I've used work pretty much the same.<br /><br />Between the engine and the transom (above the lower unit) is the tilt/trim unit, which consists of a cilinder with hydraulic fluid, a housing and an electric motor. There are 2 small pistons that come out say 5-8 inches to push the engine up (trimming it, it just pushes, they're not attached, the engine weight and gravity do the rest), and a large piston connected to the engine which can tilt it all the way up.<br /><br />The way it works is that when you say trim it up, first the small pistons will extend and push the engine, and when they reach their highest point the third, bigger, piston will take over (due to the design of the trim unit). When you tilt it down, first the third bigger piston will retract until the engine "hits" the smaller pistons, and then they slowly retract as well trimming the engine down.<br /><br />The trimming part (small pistons) happens much slower than the tilting part (big piston). However it is all in the same motion, you only need one up and one down button.<br /><br />To troubleshoot:<br />Pressing either up or down should engage the trimming motor (try both, when the engine is all the way down the down button will probably not engage). It's a distinct whirling sound. If the outboard is not running, you will definately hear it. <br /><br />If you do not hear it, see if you hear a click sound from the appropriate relay. If your engine is the same as mine, the relays are in the engine itself, starboard side (where the wiring is), all the way near the carbs, above each other.<br /><br />The one with the green wire trims down, the blue wire trims up. You can try bypassing the relay by applying ground anywhere to the engine ground and touching the right side of the relay (left side somehow goes to engine plus) with for example a jumper cable connected to a battery plus (or engine plus). This should engage the trim motor.<br /><br />If not, it could still be a connection problem, but if you're unlucky it's inside the electric motor and you have to take it off somehow and maybe replace it, but probably fix it. Still, you don't have to buy a new entire trim unit!<br /><br />If you do hear the whirling sound, but nothing really happens, it could be that it's out of hydraulic fluid. You can open the fluid compartment WITH THE ENGINE TRIMMED ALL THE WAY UP (and verify this with your manual in case it's different from mine!!!!!) and it will not be pressurized.<br /><br />A good test is then to see if any fluid leaks from anywhere. If the fluid leaks out of the unit, you'll have to rebuild the hydraulic part of the unit, which is a pain because hydraulics need to be assembled in a CLEAN environment, dust, sand, water, etc are fatal.<br /><br />Let's get some more symptoms and I'm sure other people here will have some good ideas!