Big Twin 40 With No Spark

twin40

Cadet
Joined
Apr 11, 2007
Messages
8
i have a '68 Big Twin 40 model # 40853c and i can not get any spark. Also what wires would have to be ran to get it to run? any help or information would be greatly appreciated
 

WillyBWright

Fleet Admiral
Joined
Dec 29, 2003
Messages
8,200
Re: Big Twin 40 With No Spark

The usual culprit is points. You can actually run that motor with no wires attached at all. Somebody will be along to help with the color codes. As I recall, red is 12v+, white to the start solenoid, blacks to the magneto leads. The rest escapes me.
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,224
Re: Big Twin 40 With No Spark

As already said, that motor will run with no external connectiions, by hand starting it. Have you pulled the flywheel and taken a look? It should be a simple fix, points and condensers are the usual tune-up items. Bad (cracked) coils are common. They have all that stuff here at iboats.
 

twin40

Cadet
Joined
Apr 11, 2007
Messages
8
Re: Big Twin 40 With No Spark

I have not pulled the flywheel off but i will today anything that i should be cautious of??
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,224
Re: Big Twin 40 With No Spark

Just don't be surprised at how hard it is to get the flywheel off. Use only Grade-8 bolts in a good strong puller. Screw the bolts into the flywheel 7/16", no more and no less. Give it heck and it will come off. When you reinstall it, make sure the flywheel and shaft tapers are clean and dry and torque the nut to 100-105 ft/lbs with a torque wrench. This is manditory! I say again, manditory!
 

CATransplant

Admiral
Joined
Feb 26, 2005
Messages
6,319
Re: Big Twin 40 With No Spark

What he said. Also, when you put the puller on and tighten it to pull the flywheel, it may not come off immediately. You'll also need something to hold the flywheel while you tighten the puller's center bolt, and when retorquing it. You can make a flywheel holder from a piece of 1/4" thick flat bar, drilled to match two of the recoil mounting holes. It's the easiest thing.

If the flywheel doesn't pop off, even after really tightening down the puller bolt, go away overnight, leaving the tension on the puller. Most often, even a really recalcitrant flywheel will pop off with some time. Don't beat the crap out of the flywheel or puller bolt with a hammer. That trick can damage the flywheel or crankshaft bearings.

Finally, when you put the thing back together use a brand new key. Don't even think about using the old one to save the dollar a new one costs. And yes, an accurate torquing is absolutely essential.
 

twin40

Cadet
Joined
Apr 11, 2007
Messages
8
Re: Big Twin 40 With No Spark

Thanks for the fast replys. when i went to remove the flywheel i didn't have the right bolts so off to the depot tommarow... ill post how it goes
 

twin40

Cadet
Joined
Apr 11, 2007
Messages
8
Re: Big Twin 40 With No Spark

finally pulled the fly wheel coils are cracked so i need to order some new ones thanks for all of the help guys!!!
 
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