Alpha One water pocket cover

Propeye

Cadet
Joined
May 2, 2012
Messages
7
A short background: I am a newbie to I/O drives. I recently purchased a new to me 1985 Thundercraft with a Mercruiser 470 / Alpha One power unit a few weeks ago. Being somewhat mechanically inclined, I wasn't afraid to remove the outdrive and take it apart to replace the impeller. And as I fully expect when buying old used equipment, there is always more then meets the eye. I'm replacing the bellows and trim sensors while I have it all apart. The exhaust bellows wasn't in the best of condition.

So, anyway, a day ago I came across some good advice from achris that the water pocket cover should be replaced if it has been melted due to overly hot exhaust gas. I started searching about it and was dismayed about what I read, so tonight I thought I'd take the outdrive apart again to have a better look at this water pocket. (I had noticed it was surface blistered when I did the impeller) I had originally planned to find a way to pressure it to see if the existing one leaked, assuming the worst that the bolts that hold it in would be seized. Well, I figured what would it hurt to see if they budged... surprise! All four bolts moved very easily (Thank God!) I was expecting them to be frozen from what I've read.

My question to you experienced mechanics: should these bolts be removed and cleaned along with the bi-annual impeller replacement to keep them from corroding in place? Is there a type of lubricant that should be put on the threads to prevent/slow down the corrosion? I've read to not use what I use on cars.... :p

Thanks so much.
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: Alpha One water pocket cover

...Well, I figured what would it hurt to see if they budged... surprise! All four bolts moved very easily (Thank God!) I was expecting them to be frozen from what I've read.

MAN, you got lucky... Go buy a lottery ticket, and send it to me... :D

Propeye said:
My question to you experienced mechanics: should these bolts be removed and cleaned along with the bi-annual impeller replacement to keep them from corroding in place? Is there a type of lubricant that should be put on the threads to prevent/slow down the corrosion?

That's actually not such a bad idea... The grease I would use, which is what I use everywhere on the drive, is Aqua-lube. We use it in the offshore industry (ROVs to be specific) and it's works really well. I also took out every bolt and put it on (one at a time) before my new drive got wet. It just means everything will come apart nicely when I need it to. I also put some on the bolts that hold the brake calipers on the trailer. I had to change the pads about 6 years later, and out the bolts came, just like they'd been put in the day before....

The book says use Perfect seal, but I would be inclined to put Aqua-lube on... But that's just me... :D (Hope you understand ;))

Chris......
 
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