Alpha Gen 1 Lower Unit Drive Gear Removal

qystan

Petty Officer 1st Class
Joined
Apr 26, 2004
Messages
291
I am trying to remove the lower unit driveshaft to replace it.<br /><br />Have got the nut and washer securing the gear off but the gear won't come off the shaft. The driveshaft retainer is also off and the bearing cup is off. Tried rattling, a bit of prying against the propshaft, dirty looks and cussing....no good. <br /><br />Any hints/tips on how to get it off is desperately needed.<br /><br />Thanks.<br /><br />Qystan
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Alpha Gen 1 Lower Unit Drive Gear Removal

I just back the nut off the pinion shaft most of the way till it contacts the prop shaft. Then just hit the prop shaft with a rubber mallet and it will pop the shaft loose from the pinion.
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,282
Re: Alpha Gen 1 Lower Unit Drive Gear Removal

Its a tapered fit on the shaft, follow dons advice
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: Alpha Gen 1 Lower Unit Drive Gear Removal

Tan,<br /><br />Did you get the carrier and retainer nut out, then remove the nut (as Don said) from the end of the driveshaft?<br /><br />Chris..........
 

qystan

Petty Officer 1st Class
Joined
Apr 26, 2004
Messages
291
Re: Alpha Gen 1 Lower Unit Drive Gear Removal

Don, Doc<br />Great, will try the mallet.<br /><br />Chris,<br />Yes, all the bits are out, its just the taper holding it. Wasn't sure if I could bring a mallet to it.<br /><br />Btw, it was great meeting up with you. You've got me dying for the lobsters. I'll have to take you up on that. I'll bring the wasabe and soya. Forgot to pass you my email address, its the user name you see here @singnet.com.sg.<br /><br />Qystan
 

qystan

Petty Officer 1st Class
Joined
Apr 26, 2004
Messages
291
Re: Alpha Gen 1 Lower Unit Drive Gear Removal

Mallet worked. <br /><br />This mallet thing is really wonderful, gotta get more and bigger ones!! :D :D <br /><br />Thanks guy.
 
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