Advice for reviving a 1970 Johnson 20 HP

eavega

Lieutenant
Joined
Apr 29, 2008
Messages
1,377
So, I have gotten my recently acquired Johnson 20 HP (20R70) into the garage, and under a wrench or two. I have a few questions based on what I have found.

1. I pulled the flywheel, b/c per the previous owner he had been told that the motor was running rough due to bad ignition components. My observations; the coils were intact, but the wire that came off one of the the coils was frayed, probably from contact with the flywheel. The points were set incorrectly, but I couldn't get them into proper adjustment with the adjusting screw. So my question is, should I just replace the suspect coil and the points, or should I go ahead and change out coils, points, and condensers since I already have the flywheel off?

2. The previous owner told me that the LU oil had been changed within the last month, so I did not even think to check the LU before putting the motor in a tank for a start test. When it didn't start I took it out, and thats when I noticed the drain screw was not completely in. I could back it out by hand, and what I found was that there was a cork gasket on the drain screw that was really the wrong size, and wouldn't let the drain screw seat completely. Some water may have gone into the LU, but maybe not. when I fully pulled out the drain screw, no water came out of the LU, but also no oil. More alarming was that the screw (and the drain hole itself) had grease all over it. Not oil, but a grayish green, viscous grease. I pulled the top vent screw, and didn't see any of this grease, but now I am wondering if the previous owner's idea of changing the LU oil was pumping grease into it. The lower unit is not frozen, and the gears correctly engage in forward and reverse. My question is should I assume no damage to the LU gears and just fill it with proper oil per proper procedure, or should I open up the gearcase and verify that the gears are in good shape? Is there a concern if there is grease all up in the gearcase? If so, how do I clean that out?

I am starting to regret having traded my 1960 10 HP Johnson for this motor. It seems that bad, uninformed, or indifference maintenance is more of a danger to the health of outboards than their age.

-Eric
 

R.Johnson

Rear Admiral
Joined
Sep 24, 2003
Messages
4,446
Re: Advice for reviving a 1970 Johnson 20 HP

As you said, if the ignition components look suspect, I would change them, as you are alreadt right there. As for the gearcase, I would mix up a thin solution of oil, and fuel oil, or kerosene. run the engine for a short while with no load, drain out, and refill with proper lube. Also get new fill, and drain plug gaskets.
 

Boblester40

Petty Officer 2nd Class
Joined
Aug 16, 2007
Messages
112
Re: Advice for reviving a 1970 Johnson 20 HP

Eric...
I have just replaced two coils on an 1979 evinrude and to look at them you would have thought they were OK , even checked out ok on the multimeter but they would not spark for love nor money, for the price of them i would change them out the secondary windings are made up of wires as thin as hair and earlier units the insulation was not so good so they break down after time , the gearbox i would do as sugested and fill with some light oil run it for a few mins on the flushing cups and then drian off and refill with the correct stuff .

Hope this helps
bob
 
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