9.8 won't pee

rhomesteader

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Aug 13, 2006
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My 1983 9.8 Mercury has no water coming out of the telltail hole, only steam. I have replaced the water pump impeller. The impeller is installed with clock wise rotation. It is on the key and turns with the shaft. The intake screen is clean. The telltail hole is quite small but I poked a wire up into it about 2 inches. Didn;t help. What should I do next?
 

Motor Boater Bill

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488
Re: 9.8 won't pee

You shouldn't be getting steam if the pee hole is just plugged. Sounds like you're not getting water to the powerhead. The water tube from the pump to the powerhead may be plugged or not in place. Try dropping the LU again and see what you can see. You don't want to push anything that's in the tube up into the powerhead, but you might try suction on the tube (shop vac?) to see if you can clear it. If the old impeller was missing chunks, that could be the problem.

You can check for water circulation to the powerhead by seeing if the exhaust cover is getting hot.

There is also the simple possibility--if you don't have the leg deep enough in the water, the pump won't draw. Water in your test tank should be above the pump, not just the intake.
 

rhomesteader

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Re: 9.8 won't pee

Motor said:
You shouldn't be getting steam if the pee hole is just plugged. Sounds like you're not getting water to the powerhead. The water tube from the pump to the powerhead may be plugged or not in place. Try dropping the LU again and see what you can see. You don't want to push anything that's in the tube up into the powerhead, but you might try suction on the tube (shop vac?) to see if you can clear it. If the old impeller was missing chunks, that could be the problem.

You can check for water circulation to the powerhead by seeing if the exhaust cover is getting hot.

There is also the simple possibility--if you don't have the leg deep enough in the water, the pump won't draw. Water in your test tank should be above the pump, not just the intake.



Thanks for the reply. I put more water in the barrel, no change. I have now taken the lower leg off again and taken the pump apart. (I and that little key are getting to be buddys.) every thing looks fine. The line from the water inlet to the pump is clear. I have blown, by mouth and plastic tube, from the conection on the powerhead back through the telltail.That's clear. I also blew from the conection on the power head back, almost no restance. I thought I was blowing back through the head and out the copper tube that sticks down the leg from the power head to the Water Tube Gide. However when I put my finger over the end of the copper tube, I could still blow with almost no restance. Where is the air going? When I blow from the end of the copper tube back toward the powerhead there is considerable resistance. Why? I need help with this.
 

rhomesteader

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Messages
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Re: 9.8 won't pee

rhomesteader said:
Motor said:
You shouldn't be getting steam if the pee hole is just plugged. Sounds like you're not getting water to the powerhead. The water tube from the pump to the powerhead may be plugged or not in place. Try dropping the LU again and see what you can see. You don't want to push anything that's in the tube up into the powerhead, but you might try suction on the tube (shop vac?) to see if you can clear it. If the old impeller was missing chunks, that could be the problem.

You can check for water circulation to the powerhead by seeing if the exhaust cover is getting hot.

There is also the simple possibility--if you don't have the leg deep enough in the water, the pump won't draw. Water in your test tank should be above the pump, not just the intake.



Thanks for the reply. I put more water in the barrel, no change. I have now taken the lower leg off again and taken the pump apart. (I and that little key are getting to be buddys.) every thing looks fine. The line from the water inlet to the pump is clear. I have blown, by mouth and plastic tube, from the conection on the powerhead back through the telltail.That's clear. I also blew from the conection on the power head back, almost no restance. I thought I was blowing back through the head and out the copper tube that sticks down the leg from the power head to the Water Tube Gide. However when I put my finger over the end of the copper tube, I could still blow with almost no restance. Where is the air going? When I blow from the end of the copper tube back toward the powerhead there is considerable resistance. Why? I need help with this.

I've determend that the air goes into the lower leg, but not into the copper pipe. Is this normal? Dosn't seem right.
 

emckelvy

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Jan 16, 2004
Messages
2,506
Re: 9.8 won't pee

Water goes up the copper tube to supply the powerhead. If you can't blow air into the tube, something's plugged and that's the reason you can't get any water to the powerhead.

Most likely place for the blockage is the rubber grommet at the top of the water tube, under the powerhead.

Unfortunately you'll have to pull the powerhead to get at the grommet for replacement.

One thing you might try as a last resort before pulling the powerhead is to remove the water jacket cover over the spark plug holes. If there's a lot of silt built up inside this cover, you'll get poor circulation thru the block. If there's nothing in there, time to remove the powerhead and check that grommet out.

You should be able to find a parts breakdown with illustrations for your motor at this website:

http://www.dougrussell.com/partscatalog/collections/index.cfm?fuseaction=collectdetails&colid=01

HTH.......ed
 

rhomesteader

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Messages
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Re: 9.8 won't pee

emckelvy said:
Water goes up the copper tube to supply the powerhead. If you can't blow air into the tube, something's plugged and that's the reason you can't get any water to the powerhead.

Most likely place for the blockage is the rubber grommet at the top of the water tube, under the powerhead.

Unfortunately you'll have to pull the powerhead to get at the grommet for replacement.

One thing you might try as a last resort before pulling the powerhead is to remove the water jacket cover over the spark plug holes. If there's a lot of silt built up inside this cover, you'll get poor circulation thru the block. If there's nothing in there, time to remove the powerhead and check that grommet out.

You should be able to find a parts breakdown with illustrations for your motor at this website:

http://www.dougrussell.com/partscatalog/collections/index.cfm?fuseaction=collectdetails&colid=01

HTH.......ed


Thanks for the advise. I'll remove the waterjacket next. removing the powerhead dosen't sound like much fun.
I agree there must be a plug somewhere.

I still don't understand why blowing into the nipple on the powerhead blows air in to the leg rather than blowing it into the copper tube. How can it get access to the leg other than through the tube?
 

Motor Boater Bill

Chief Petty Officer
Joined
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Messages
488
Re: 9.8 won't pee

Removing the water jacket can result in broken bolts that will need to be drilled out and the holes re-tapped, so don't go there too quickly. Compared to that, pulling the powerhead might not look so bad!

How do you know the air is going into the leg? You might try water under very low pressure from each end to see what you can see. Watch the pressure, don't want to blow out the gaskets on the water jacket or exhaust cover.

On some motors, you can pull the copper tube loose from the rubber grommet on the powerhead. I think you may have a plugged tube. Water can come out of the exhaust relief ports on the leg if the tell tale is plugged, so I suspect that is where the air is going. If you can't pull the tube, you might try a thin wire up there, gently, just to see if you encounter an obstruction. If so, don't push it up into the motor. If you do find a blockage, you might try to hook it and pull it back down--make a corkscrew on the end of the wire.
 

rhomesteader

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Messages
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Re: 9.8 won't pee

Motor said:
Removing the water jacket can result in broken bolts that will need to be drilled out and the holes re-tapped, so don't go there too quickly. Compared to that, pulling the powerhead might not look so bad!

How do you know the air is going into the leg? You might try water under very low pressure from each end to see what you can see. Watch the pressure, don't

want to blow out the gaskets on the water jacket or
exhaust cover.

On some motors, you can pull the copper tube loose from the rubber grommet on the powerhead. I think you may have a plugged tube. Water can come out of the exhaust relief ports on the leg if the tell tale is plugged, so I suspect that is where the air is going. If you can't pull the tube, you might try a thin wire up there, gently, just to see if you encounter an obstruction. If so, don't push it up into the motor. If you do find a blockage, you might try to hook it and pull it back down--make a corkscrew on the end of the wire.

Bill: With the prop and water pump portion of the leg removed, I can blow into the niple on the powerhead and feel the air coming out of the open end of the leg. If I put my finger over the end, blocking the copper tube I can still feel the air comming out of the leg. (I disconected the tube that goes from the niple to the telltail. That section is clear and open.) Do I have a gasket problem?

I was busy today so haven't tried to remove the Water Jacket yet.

The copper tube can be moved in a maner that indicates it may be held by a grommmet. If I pull it down and out, How do I get it back in? Is it just a matter of trying to push it back in the same hole?
 

Motor Boater Bill

Chief Petty Officer
Joined
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Messages
488
Re: 9.8 won't pee

1. The motor is designed to let the water come out the eshaust relief port in the event the pee hole is blocked--or at least older 110's are. This is usually referenced in the owners manual where it talks about checking for water at the pee hole. So, it makes sense that blowing in the pee hole would let air out in the exhaust, which means in the leg. So, no, it doesn't necessarily indicate a gasket problem.

2. Check the parts blowup and make sure you don't have a thermostat. Again, older 110's did not, but I'm not positive about your 1983.

3. I have had the copper tube come out of the powerhead end when pulling the LU on a 1970's Merc 200, and was able to look up the leg with a flashlight and just stick it back in, no problem. Again, I can't be certain about your 1983 110. But if your next option is to pull the powerhead, it doesn't seem like you have much to lose by seeing if you can wiggle it out of there. But first I'd run something up it to see if it is blocked, so you know if that is where the problem is. If you do pull it, take a measurement first so you'll know how far you need to push it back in.

I'm sorry I don't have any direct experience with such a "new" motor--I hope some of the others here are keeping an eye on this discussion and will chime in if we're missing something.

Additional diagnostic questions may also help: Were there any missing pieces of the old impeller when you removed it? They are a likely candidate for the source of your trouble. Also, was this motor run in salt water or a lot of silt? When did the problem first appear? Was it pumping water before you replaced the impeller? If not, did it stop suddenly, gradually, or is the motor new to you so no idea?

Keep us posted!
 

rhomesteader

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Joined
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Messages
27
Re: 9.8 won't pee

Motor said:
1. The motor is designed to let the water come out the eshaust relief port in the event the pee hole is blocked--or at least older 110's are. This is usually referenced in the owners manual where it talks about checking for water at the pee hole. So, it makes sense that blowing in the pee hole would let air out in the exhaust, which means in the leg. So, no, it doesn't necessarily indicate a gasket problem.

2. Check the parts blowup and make sure you don't have a thermostat. Again, older 110's did not, but I'm not positive about your 1983.

3. I have had the copper tube come out of the powerhead end when pulling the LU on a 1970's Merc 200, and was able to look up the leg with a flashlight and just stick it back in, no problem. Again, I can't be certain about your 1983 110. But if your next option is to pull the powerhead, it doesn't seem like you have much to lose by seeing if you can wiggle it out of there. But first I'd run something up it to see if it is blocked, so you know if that is where the problem is. If you do pull it, take a measurement first so you'll know how far you need to push it back in.

I'm sorry I don't have any direct experience with such a "new" motor--I hope some of the others here are keeping an eye on this discussion and will chime in if we're missing something.

Additional diagnostic questions may also help: Were there any missing pieces of the old impeller when you removed it? They are a likely candidate for the source of your trouble. Also, was this motor run in salt water or a lot of silt? When did the problem first appear? Was it pumping water before you replaced the impeller? If not, did it stop suddenly, gradually, or is the motor new to you so no idea?

Keep us posted!



Ok. You guys are good! And I appreciate the help.
The plug was at the end of the copper tube and it was old empeller pieces.
I ran a wire up the tube but couldn't get anything out. I took off the water jacket and it was all clean. I pulled the motorhead and pulled out the tube. Then got the pieces out.
I put a new empeller in this motor about 2 years ago but other than testing it in the barrel, I haven;t used it since. (I have a 15hp Johnson that I usually use.) So the empeller I just removed was in good shape. However I don't remember what the older empeller was like. That must be where the pieces came from. Now if I can just get it all back together.
I was going to use the 15ph but it wasn't pumping water so I switched to the 9.8 and was supprised when it did'nt pump. I have now put a new empeller in the 15ph also and it is working good. It will sure feel good to have both back in good condition.
Thanks for the help.
 

Motor Boater Bill

Chief Petty Officer
Joined
Jan 29, 2005
Messages
488
Re: 9.8 won't pee

Thanks for the update--we live for this, hearing about motors running again!

I'd be interested to know how the 9.8 Merc and Johnson 15 (what year?) compare to each other on the same boat. Some say the 9.8 was intentionally under-rated so it could be used on lakes with a less-than-10hp limit.
 

rhomesteader

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Messages
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Re: 9.8 won't pee

Motor said:
Thanks for the update--we live for this, hearing about motors running again!

I'd be interested to know how the 9.8 Merc and Johnson 15 (what year?) compare to each other on the same boat. Some say the 9.8 was intentionally under-rated so it could be used on lakes with a less-than-10hp limit.


The Johnson is a 1987. There is quite a difference between the 9.8 Merc and the 15Hp Johnson.
A few years age I had a 10Hp Chrysler. (It had a 2 blade Prop.) The 9.8 Merc would sure out perform it.
 

delsol

Senior Chief Petty Officer
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May 27, 2002
Messages
749
Re: 9.8 won't pee

fix it right i ran my pretty super clean 80 hp mecr hot not i need a rebuild. it was pumping water just not enought
 
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