'73 Evinrude 65hp running rough.

magicnov

Seaman Apprentice
Joined
Aug 14, 2006
Messages
48
Yesterday, after a full day of running smoothly on the lake, I restarted the motor after a long swim to head in. Within 5 minutes or so of restarting, the engine began running very rough while idle and cruising. Once I got the boat home, I checked the plugs and got a spark on all three cylinders and tonight, I'll check the compression. I'm thinking/hoping that since it had been running well all day it's more likely a fuel or carb issue then a cylinder or compression problem. Water pump seems to be working fine. Any suggestions?

David
 

joe curalli

Cadet
Joined
Aug 6, 2007
Messages
6
Re: '73 Evinrude 65hp running rough.

I have a similar problem with 75hp evinrude. I've been reading threads about fuel lines getting air or by the fuel pump. check fuel lines for leaks- mine is by tank fitting i think, also my water pump just got replaced so...i dont know. make sure primer bulb stays firm. iv'e read threads speaking of bad fuel pumps don't know exactly, but they say if your primer ball goes flat pump should be fine, or bad primer bulb or air leaking in fuel line.. I have trouble starting up at later times because of this i think... dont quote me though, im learning as well as you
 

reload

Petty Officer 1st Class
Joined
Jun 29, 2004
Messages
368
Re: '73 Evinrude 65hp running rough.

magicnov, I think it sounds fuel related especially since the spark is good. Did you check with spark tester or just for spark?
 

magicnov

Seaman Apprentice
Joined
Aug 14, 2006
Messages
48
Re: '73 Evinrude 65hp running rough.

I checked the spark with a plug, don't know how to check it with a tester. I also checked the compression today and was very glad to see that all 3 cylinders were at about 110. One thing that I notice this evening, was that my tank is pretty low and I'm wondring if maybe I'm pulling in some air, or as Joe suggested air may be coming in from the fuel line. I've got another tank that I'm going to fill and try...Wouldn't it be great if it's that simple!?
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: '73 Evinrude 65hp running rough.

To check the spark, get a tester, cheap for a couple bucks, or you can even make on urself out of a board and nails, and youll want a good 7/16 jump with a strong blue zap!! I agree though, sounds fuel related. If you pump the primer bulb while it's dying, does it pick up?? Check for air leaks in the fuel line. It also may be time for a carb rebuild and cleaning, you'll want a manual for that.

(Compression & Spark Test)
(J. Reeves)

1st - Regardless of what problem one might encounter, always start with the basic troubleshooting procedure. Check the compression which should be in the range of 100+ psi (somewhat less on the smaller hp engines) and even on all cylinders.

2nd - With the spark plugs removed, rig up some type of spark tester whereas you can set a gap to be jumped. On magneto ignition systems.... and also the Battery Capacitance Ignition system OMC engines from 1968 to 1972, set the gap to 1/4". On the solid state OMC ignition systems from 1973 to the present, set the gap to 7/16". The spark should jump the gap with a strong blue lightning like flame..... a real strong blue snap!

If there was no spark, on engines from 1973 up, disconnect the RED main electrical plug at the engine. Remove the s/plugs. crank the engine via the starter solenoid (jumper bat term to small 3/8" term nut, not the ground nut) and observe spark. If spark is now okay as stated above, the usual cause is a shorted ignition switch.

If the above checks out as it should, and the engine dies out when throttle is applied or won't idle, it is usually due to one or both of two things. The carburetors are fouled, in which case the cure would be to remove, clean, and rebuild them..... or the timer base under the flywheel is sticking which would result in a retarded spark. If the engine will not fire/start at all even though you have the proper spark and compression, it's usually due to fouled carburetors.

To check the timer base for sticking (Engine Not Running), spin the prop to align the shifter dog with forward gear and while doing so, put the engine into forward gear. Now, while watching the timer base, slowly apply throttle clear up to full throttle. The timer base should move smoothly all the way up against the black rubber cap that is atached to the end of the full advance spark setting screw. If the timer base sticks, find out why and correct that problem.

Usually any sticking of the timer base is caused by one of the four retaining clamps being slightly too tight. Putting a very thin washer under the clamp cures that problem. Some boaters use a thin screwdriver to bend the clamp upwards slightly but I prefer the thin washer. The sticking can also be caused by having a faulty stator start to melt down, resulting in a sticky substance dripping down on the timer base nylon retaining ring.
 
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