Re: 6HP Johnson
If memory serves, there's no check ball on the motor fuel line connector, just the fuel line input and it's locking pin. If a few drops of fuel do leak from this connector, it's just the fuel in the hose going to the input of the fuel filter. If the fuel line from the tank is leaking when you disconnect it from the motor, then there is a problem. Replacement O-rings are available to reseal those connectors. Fuel leaks, loss of fuel line vacuume, air intrusion , can result from leaking connectors. Since your fuel lines and primer bulb are new, you shouldn't have any concerns. Since you have to half-choke it to start, this might point to a clogged low speed idle jet or perhaps your running it a bit lean at idle. <br /><br />Thanks to our good friend Joe Reeves, here at iboats, I offer the following::<br /><br />Depending on which carb you have, pick one of the following.<br /><br />(Carburetor Adjustment - Single S/S Adjustable Needle Valve)<br /><br />Initial setting is: Slow speed = seat gently, then open 1-1/2 turns.<br /><br />Start engine and set the rpms to where it just stays running. In segments of 1/8<br />turns, start to turn the S/S needle valve in. Wait a few seconds for the engine to<br />respond. As you turn the valve in, the rpms will increase. Lower the rpms again to<br />where the engine will just stay running.<br /><br />Eventually you'll hit the point where the engine wants to die out or it will spit back<br />(sounds like a mild backfire). At that point, back out the valve 1/4 turn. Within that 1/4<br />turn, you'll find the smoothest slow speed setting.<br /><br />When you have finished the above adjustment, you will have no reason to move<br />them again unless the carburetor fouls/gums up from sitting, in which case you<br />would be required to remove, clean, and rebuild the carburetor anyway.<br />--------------------------------------------------<br />(Carburetor Adjustments - Two Adjustable N/Vs)<br /><br />Initial settings are: Bottom high speed = seat gently, then open 1 turn out. Top slow<br />speed = seat gently, then open 1-1/2 turns.<br /><br />Setting the high and low needle valves properly:<br /><br />NOTE: For engines that DO NOT have a shift selection, obviously there is no<br />NEUTRAL position. Simply lower the rpms to the lowest setting to obtain the low<br />speed needle valve adjustment.<br /><br />(High Speed) Start engine (it will run pretty rough), shift into forward gear, take up to<br />full throttle. In segments of 1/8 turn, waiting for the engine to respond between turns,<br />start turning in the bottom high speed needle valve. You'll reach a point whereas the<br />engine will either start to die out or spit back (sounds like a mild backfire). At that<br />point, back out the needle valve 1/4 turn. Within that 1/4 turn, you'll find the<br />smoothest setting.<br /><br />(Low Speed) Slow the engine down to where it just stays running. Shift into neutral.<br />Again in segments of 1/8 turns, start to turn the top needle valve in. Wait a few<br />seconds for the engine to respond. As you turn the valve in, the rpms will increase.<br />Lower the rpms again to where the engine will just stay running. Eventually you'll hit<br />the point where the engine wants to die out or it will spit back. Again, at that point,<br />back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed<br />setting.<br /><br />When you have finished the above adjustments, you will have no reason to move<br />them again unless the carburetor fouls/gums up from sitting, in which case you<br />would be required to remove, clean, and rebuild the carburetor anyway.<br /><br />--------------------<br />Joe (30+ Years With OMC)