3.0 popping ignition fuses, coil?

lr3guyjoe

Seaman
Joined
Jun 1, 2009
Messages
70
Had a group out in the water and was underway at 75% power for like 15-20min and the boat just shuts off. Found the ignition fuse (#2 on sea ray 180) blown. Think it was a 15amp? Took me a few minutes to figure out that’s what it was, I installed a sniper efi recently so I thought that was it initially. So we had been sitting there for a bit before I found the problem and put in a spare fuse.

Spare fuse installed and back underway but heading back this time because clearly something wrong. A few mins later it shuts off again. Put a spare fuse in and it immediately pops. At this point, we are still a good 20 minutes away from the boat ramp. I pull a fuse from something else and it pops and now I’m out of 15amp fuses. So I strip a spare pice of wire to make a jumper to see if it will at least start, but I have to hold it in place. It does start and I start heading to a different closer boat ramp but the wire starts getting hot, then too hot to hold. So clearly bigger issue. I don’t wanna start a fire so I stopped and I flagged down another boat and they told us to the ramp so I can at least get my friends off and figure out a way to get the boat home.

Fast forward a couple weeks. I am now tinkering with the boat. I checked over all the wires. I don’t see any chaffing on any of the wires that in the circuit I ohmed them looking for a short and found nothing. I threw fresh fuse in and it started right up.

I’m sort of at a loss. I’m thinking about sticking it on the muffs and letting it idle for a while and see if something happens.

The sniper has its own independent wire harness the signal wire is the only thing that is connected to the ignition and I tried wiring that directly to the battery when I was troubleshooting on the water so I know that that is not causing an issue.

Could the coil be going bad? Or something in the distributor? It’s the newer style ignition system with the solid-state distributor. Could it be getting hot as it runs and draw too much current? I was thinking that maybe the first time it stopped and it took me a little while to figure out what it was. Something had a chance to cool off a little bit whereas the second time it stopped. I knew it was a fuse, so immediately popped when I put it in because I had not had a chance to cool down, I don’t know I’m just drawing straws.

Has anyone run into something like this?
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
49,560
most likely not the coil.

most likely a short. since the ignition fuse fed the coil and the old choke along with the gauges and anything with a purple wire under the dash and in the bilge. What did you do with the old feed wire to the choke?

how are you feeding the EFI system?

the jumper wire you put in will most likely have caused the wire to get hot and burn its insulation. so I suggest tracing the purple wire from stem to stern.
 

lr3guyjoe

Seaman
Joined
Jun 1, 2009
Messages
70
The efi has its own harness with relay and fuses. It’s connected directly to the battery. Then it has a 12v signal wire to power up the computer. I actually used the choke wire for that job. The signal wire is small like 22ga or 24ga it would have evaporated if that was the problem child.

I’ll get to work tracing out the purple wire.
 

lr3guyjoe

Seaman
Joined
Jun 1, 2009
Messages
70
Well you were correct sir. Found this on the back side of the engine.
 

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Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
49,560
Good thing 16 gauge marine wire in purple is cheap
 
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