25hp lower unit leak

kajnjim

Petty Officer 3rd Class
Joined
Jun 18, 2005
Messages
87
Was getting water in gear lube. Pressure tested and found 2 pinholes in lower unit just above upper half of gear case below "cav" plate. Any suggestions on repairing these pinholes? Thanks.<br /><br />Jim
 

kajnjim

Petty Officer 3rd Class
Joined
Jun 18, 2005
Messages
87
Re: 25hp lower unit leak

Sorry --- 1977 Johnson. Model 25R77S
 

itstippy

Chief Petty Officer
Joined
Jul 17, 2003
Messages
548
Re: 25hp lower unit leak

"Pinholes"? As in all the way through the cast metal? That sounds like either a faulty casting or terrible corrosion from something. Below the Vent Plug (lower unit oil) level?
 

kajnjim

Petty Officer 3rd Class
Joined
Jun 18, 2005
Messages
87
Re: 25hp lower unit leak

pinhole.jpg
<br />The 2 red circles show approximately where they are. They are so small that I would never have noticed them if I had not been doing a pressure test on the gear box. There is no corrosion anywhere on the outside of the lower unit. Because there were bubbles coming from them while I had it in a bucket of water and under pressure, it has to be all the way through the cast metal. :confused: <br /><br />Jim
 

rickdb1boat

Supreme Mariner
Joined
Jan 23, 2002
Messages
11,195
Re: 25hp lower unit leak

Those may be the drain holes in the lower unit to let the water out after running the motor. That way is does not freeze and crack the unit in colder climates...If not, JB weld or have it welded...
 

kajnjim

Petty Officer 3rd Class
Joined
Jun 18, 2005
Messages
87
Re: 25hp lower unit leak

Definitely not drain holes. Almost too small to see on visual inspection. If you took an ink pen and made a dot on a piece of paper, it would be the same size.
 

wilde1j

Vice Admiral
Joined
Apr 15, 2002
Messages
5,964
Re: 25hp lower unit leak

Either have the holes welded closed or get another LU.
 
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