2017 Mercury 60HP Four Stroke Acts Starved For Fuel

KathyD19

Petty Officer 1st Class
Joined
Jul 17, 2012
Messages
352
Hello again. I relied on iboats to walk me through a total tear down and rebuild of an old 1956 outboard a few years ago but now I'm on to a newer motor. I am having some issues so I'm hoping the good people on these forums can help me figure this out.
I purchased a pontoon with a 60 hp Mercury Four Stroke motor that ran great last year. This year it was great again until about a month ago. When out just putting along, it suddenly bogged down like it was starved for fuel and acted like it would die. I pumped the primer bulb and it started going again but I had to keep doing that to get us back to the dock. I noticed that there were cracks in the top of the original plastic gas tank and figured that was the issue. I assume the previous owner probably didn't do any maintenance so I did the following: replaced with a new fuel tank (Sceptor brand 12 gallon) and new gas, replaced fuel lines from tank to primer bulb (also replaced it) and from bulb to engine, replaced fuel filter and high pressure fuel filter. Still having intermittent bogging down and acting starved. Pumping the primer brings it back each time. The impeller puts out a good stream (but I know I will need to replace that before next season to be proactive). There doesn't seem to be any cause-and-effect to this happening. It happens at low speeds, it happens at high speeds, is not related to speeding up, the motor starts up easily each time, squeezing the primer bulb seems to give it the jump it needs so I'm thinking that yes it is starved for fuel, but why? My husband thought that maybe the new gas tank wasn't venting properly, even though I had the lid on and small vent cap open as it should be; he suggested opening the lid and leaving it off to see if that remedied it. The boat ran fine for about 10 minutes like that and he thought he'd found the culprit (a faulty new tank) but then it did it again. So that wasn't it either.

I'm going to change out the spark plugs and also use a fuel injector cleaner additive to the gas next. After that my only next thought would be that the fuel pump may be failing. Is that what you all would think or can you please give me some other insights? If I take this to the marine shop, it will be there the rest of the season so I was hoping I could do this myself. On a side note, with my old 1956 motor, I had a metal fuel tank with the dual gas/air line and since it didn't have a fuel pump and just a carb (not fuel injected) I was under the impression that the dual line was to draw air in from the engine and that would push the fuel out of the tank to to the engine. With the new motor having a fuel pump, that wouldn't be necessary right? So why does it have a dual fuel line like the old style?
Thanks in advance!
 

cyclops222

Lieutenant
Joined
Mar 21, 2024
Messages
1,305
Replace fuel pump & filter ON the engine ? If it has them on it ?
Also worn out tiny O Rings in any fuel line plug together connectors? At engine ?
 

KathyD19

Petty Officer 1st Class
Joined
Jul 17, 2012
Messages
352
Replace fuel pump & filter ON the engine ? If it has them on it ?
Also worn out tiny O Rings in any fuel line plug together connectors? At engine ?
Thanks, I was afraid it must be the fuel pump, considering I've been eliminating other things one at a time. I did replace the two fuel filters that I was aware of (the first one with the view bowl that filters before the pump and then the high pressure one that I wasn't aware of at first since it had a rubber sleeve over it). I have replaced the fuel line going from the gas tank to the motor itself but I'll have to follow the rest of the fuel lines into the engine to see if there are any connector areas. I was just hoping there would be a possibility of something smaller/easier/cheaper than it being the fuel pump. It's just so odd that it works great and then suddenly is starving; the intermittent nature of it puzzles me.
 

roachbjm

Recruit
Joined
Nov 18, 2024
Messages
1
Thanks, I was afraid it must be the fuel pump, considering I've been eliminating other things one at a time. I did replace the two fuel filters that I was aware of (the first one with the view bowl that filters before the pump and then the high pressure one that I wasn't aware of at first since it had a rubber sleeve over it). I have replaced the fuel line going from the gas tank to the motor itself but I'll have to follow the rest of the fuel lines into the engine to see if there are any connector areas. I was just hoping there would be a possibility of something smaller/easier/cheaper than it being the fuel pump. It's just so odd that it works great and then suddenly is starving; the intermittent nature of it puzzles me.
Did you ever fix the problem? And if so what was it I’ve heard a couple others with that problem but no solutions yet
 
Top