2012 Suzuki 150 stalls at idle

TomRay

Seaman
Joined
Jan 27, 2012
Messages
64
I have a 2012 Suzuki 150 with about 600 hours, indoor stored and in great shape for a salt water engine. We've had it since 2018 and it has always run fine.

Yesterday, backed the engine into the water at the ramp, fired it up, backed down a bit more and the boat came off the trailer with a bit of reverse thrust. Docked and left it idling while waiting for my wife to return from parking the trailer.

She got back and I backed away from the dock. Everything was perfectly normal up to that point, including a few minutes at idle. I paused away from the dock to transfer bait into the livewell and when I put it in neutral, it stalled and beeped. Not sure in which order, but I thought the beep came first.

Tried to restart and it wouldn't. Gave it some neutral throttle and it fired up and sounded normal. Back to idle, it stalled. No beep this time, and no warning lights on the tach.

I repeated this a couple of times, also trying pumping the fuel primer bulb. It seemed suspiciously thirsty when pumping the bulb while running it at high idle. Still stalled immediately when the throttle was put back to idle.

Pro tip: it's best to have this kind of problem immediately upwind of the boat ramp dock. We came home and took out one of my back up boats instead, but this is our main fishing boat and the weather has just turned bearable in this part of the world.

What do you think is wrong? Thanks for any help!
 

TomRay

Seaman
Joined
Jan 27, 2012
Messages
64
Check the shift position switch
Hmm... I know there's such a switch in the throttle because sometimes the throttle gets bumped and then the boat won't start until it's put back in neutral. Not really sure how to find and check it though.

When the engine died, it sounded more like fuel starvation than the immediate cutoff that would be caused by a switch.
 

99yam40

Fleet Admiral
Joined
Sep 7, 2008
Messages
9,097
if it takes a lot of pumping the primer bulb to fill the VST back up , it sounds like you have a problem keeping the VST full.
but the motor should idle after you pump the VST full by hand
 

TomRay

Seaman
Joined
Jan 27, 2012
Messages
64
OK, I have the service manual for this engine so I can at least figure out what a VST is. I think the last outboard that I sorta understood was the 1961 10 hp Johnson that I blew up in 1978. They've gotten a bit more complex.
 

TomRay

Seaman
Joined
Jan 27, 2012
Messages
64
Check the shift position switch
Thinking more about this, it can't be the problem. When someone bumps the throttle and triggers that switch, the engine won't turn over. Get it back in neutral and it turns over. But my engine turns over at dead idle. It just won't start or run at that throttle setting. Starts and runs just fine at higher idle speeds.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,920
The shift switch I refer to is on engine and shift linkage under cowling. You are referring to neutral start switch in controls
 
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