2012 Mercury 9.9hp 209cc won't start

Joined
Sep 22, 2022
Messages
1
Hey guys,
I'm gonna be detailed as possible because I know there is someone here who can help. I got the 2012 9.9 long shaft last year. Looked and ran great. While I was working on my boat I kept it in the garage on a stand and ran it every two weeks or so. Started first pull each time.

I've since splashed my sailboat and now keep the boat at the marina. I have removed the tiller and added a universal non-electric remote controller. For the first few months, I had no problems at all. I'd use the motor to get off the dock and back on the dock and an occasional motor sail if I lost the wind. A few months back it seemed like it was getting harder to start and I found some water in the bottom of my fuel tank. I got rid of that fuel, got a whole new fuel tank, added a fuel water separator, flushed the lines and carb and got it running again. However, it wasn't a one pull start any longer and it would not start most times after I was out and it had ran a while and needed to get back on the dock.

I decided to clean and rebuild the carburetor. I ordered the universal kit online and cleaned the heck out of it and the jets and replaced the gaskets, float, and put it back together. When I reinstalled the carb, I put in new spark plugs, pulled out the choke, pumped up the ball, and gave it a pull.

On the second pull, the dang pull cord broke. I replaced the pull cord the next day and there was an immediate issue. The pull cord was VERY hard to pull and I didn't want to break anything so I stopped trying and took it off and reinstalled it a few more times. Still doesn't start and now it pulls most times, but once in a while the pull rope just stops and you can't pull it.

I've pulled each plug and checked to see if I'm getting spark and I am. Now the crazy part. When I removed the plugs, it seems like they are soaked in fuel and dripping. Then I pull the starter rope with the plugs out they spit a large amount of fuel out and keep spitting fuel for the next 4 or 5 pulls. I know the cylinders shouldn't be filled with gas. The squeeze ball gets hard, but i can keep squeezing and it leaks down like there is something allowing fuel to leak by.

I've returned the old spark plugs and the result is still the same. There is not even a hint of fuel burn or trying to turn over. It just pulls and nothing, over and over.

I really don't know anything much at all about outboards. Can someone please help me? I can't seem to find a mechanic willing to come to me.

-Adam
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
42,294
Lots of fuel out the plug holes, would say your flooding. Need to get back into the carb and check float level and if there is a piece of crud in the needle seat
 

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,343
Hi. I had similar issues with a similar vintage merc 3.5. Having always had and still have Yamaha older 2 strokes (thought I’d try out one of these smaller 4 strokes when I had the chance to), I was shocked at the quality of the components under the hood compared to the old Yamahas. So much plastic and cheaply cast parts…anyway…to the issue. I found that these things around that age can easily have oil run back and into the carb and cause issues. No matter if they were stored properly or not. Also found that oil level is crucial too. Too much and it does the same thing.
Easy to have fuel lock up or enter the cylinder too.
Your pull chord could have broken because of this. Mine did. Had to have a few attempts at installing a new one to get it right. Need to make sure the spring recoil is wound up enough to pull the chord all the way in properly.
 
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