2007 BF225 - Trouble Removing Propellor Shaft / Dog Clutch

AlphaBob

Recruit
Joined
Jul 23, 2019
Messages
4
Trying to remove the Propeller Shaft Assembly to inspect the dog clutch and related gears. I was able to loosen the Propeller Shaft Holder and move it backward approximately 1-1/2” but, it will not come out any further. Related, when I tap on the Propeller Shaft Holder, the shift rod protruding up from the front of the lower unit moves as though it’s hung up on something on the forward end of the Propellor Shaft.

From my experience working on other Honda outboards, once the Propeller Shaft Holder is unbolted and loosened, the entire assembly just pulls out. Am I missing something?

Here’s a picture of the Propellor Shaft Holder unbolted, loosened, and pulled back as far as it goes. At this point, additional pulling / tapping causes the short vertical shift rod to wiggle as though something is hung up at the front of the propellor shaft. I’ve got a video of this wiggling posted on rumble:

 

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pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,555
I believe you need to remove the rotating shift shaft first.
 

ahicks

Captain
Joined
Sep 16, 2013
Messages
3,957
Nope. He's thinking the same thing I am. Talking about the lower shift shaft. It may be engaging something that's not allowing you to pull the prop shaft.
 
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