2004 Volvo 5.7 GI-E with no spark.

wpowell323

Petty Officer 3rd Class
Joined
Mar 29, 2009
Messages
75
I have a 2004 Volvo that will spin, but has no spark and i am looking for some help with it. Here are the specifics.

Motor Model- 5.7 GI-E

Motor Serial Number -3869258

My mechanic is a friend of mine. He is a certified outboard Tech and a Mercruiser Tech, but Mostly deals with drives and such. He told me to look at the internet for info, because he is doing it for free and doesn't want to spend days searching for the problem, if someone is familar and can help us pinpoint it that would be great.


Yesterday we checked the fuel pressure, all checked good, checked all the relays, all checked good, checked all the fuses, all checked good. We seem to have 12 volts going to the coil. We have voltage going to the crank and cam sensor and coming out when you aren't spinning the motor, but when you spin the motor the gray/black(i think) and the black wire go to zero. I replaced the crank sensor with a new one he had lying around and it made no change. All of the wiring looks fine. We are checking voltage at the ecu and at the sensors, so i don't think it is a broken wire. I really don't know how the voltage should read, so i don't know if is an ECU issue. We were able to borrow a Volvo Scan tool and it communicated with the ECU fine. I believe the stored codes were a 44, which is a knock sensor, and i think a 81 which could be various things. I could only use the tool for a few minutes and these were the codes. I haven't been able to get the computer back to check it again. I am not 100% sure i am checking it right, but with no spark my mechanic seems to think this is where we need to be looking.

Any help or insight will be greatly appreciated, like i said we aren't idiots, but we are not at all familar with Volvo's and the newer MPI stuff.
 
Last edited:

wpowell323

Petty Officer 3rd Class
Joined
Mar 29, 2009
Messages
75
Re: 2004 Volvo 5.7 GI-E with no spark.

Any Ideas? I Appreciate Any Help You Can Provide
 

90sunbird

Seaman
Joined
Mar 31, 2009
Messages
63
Re: 2004 Volvo 5.7 GI-E with no spark.

how many wires at your coil and what kind of scanner do you have can you use your scan tool to see crank/cam refrance you may have b+ but you have signal wires on a coil and do you have spark at the coil wire out and maybe not at the distributer possible a rotor prolbem?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 2004 Volvo 5.7 GI-E with no spark.

Is your battery fully charged? If the engine doesn't turn over fast enough, or the ECM sees too much of a voltage drop, it will not allow spark.
Check your voltage while the engine is cranking and see what it is.
 

wpowell323

Petty Officer 3rd Class
Joined
Mar 29, 2009
Messages
75
Re: 2004 Volvo 5.7 GI-E with no spark.

battery is fully charged. There is no spark coming out of the coil. When you spin the motor it everything seems to go dead except for the fuel pump and the starter. Even my scan tool will cut off when you spin the motor over. All of the wires fron the battery to starter and the starter to the wiring harness seem to be fine. Nothing is burnt of corroded.

Thanks for the replies so far and i appreciate any other insight.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 2004 Volvo 5.7 GI-E with no spark.

Here's the problem. Your Gi-E model engine calls for this EFI manual
http://www.4shared.com/file/83596359/cdacddfb/7742218_EFI_Diagnostics.htmlGo ahead and download it, but don't expect the wiring diagrams to be exact. There are no call outs for an E model engine in this manual, but it is still what they are using.
Confusing isn't it.
There is also a service bulletin for the corrections to that manual located here.
http://www.4shared.com/file/83596358/baabed6d/7742218_Manual_Corrections.html

See if it's any help. Without actually being able to see the engine, it's hard to say if your's is closer to the newer or older models.
 
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