2003 Nissan 9.8 4 stroke backfiring

Joined
Aug 14, 2019
Messages
13
Replaced ignition coil and CD unit. Flushed old gas out of tank, line, and carb. New spark plugs. Good compression in both cylinders. Starts hard, when it starts. Has a slight backfire occasionally through carb. Runs okay but dies when idled too low or put into gear out of water. Stator was in spec as far as resistance. I dont have the DVA specs for it so couldnt say what the voltage is. Any suggestions?
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,559
What method did you use to clean it?
You could check the flywheel key to be sure it's in time.
 
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pvanv

Admiral
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Apr 20, 2008
Messages
6,559
If you didn't soak the carb and then blow it out, it was not properly cleaned.
 
Joined
Aug 14, 2019
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I do understand that.
not trying to insult your intelligence here, however, the carb had zero evidence of even being dirty.
Been doing this alot of years and cleaned many carbs with great success.
 

ahicks

Captain
Joined
Sep 16, 2013
Messages
3,957
I do understand that.
not trying to insult your intelligence here, however, the carb had zero evidence of even being dirty.
Been doing this alot of years and cleaned many carbs with great success.

The evidence the carb is NOT clean would be the occasional backfire you're writing about. Not clean, or not adjusted properly. Take your pick. It's lean, one way or the other. It's not getting enough gas through the idle jets. No clue what this carb looks like, but would add that this COULD be a leaking o-ring as well. This would allow carb vacuum to leak by it instead of pulling (enough) fuel from the float bowl.

You wouldn't be the first one with tons of experience to have a carb humble you. I would include myself in that group.
I generally prefer to work on Honda's only, and then just 40-90hp models. So I'm very specialized - and I STILL occasionally have to go back through them for something or another that's not right.

My advice for an advanced carb guy would be to start at the tiny jets in the carb throat (by the throttle plate) and follow the fuel flow backwards to the float bowl, looking for any potential blockages or vacuum leaks. That's how I do the ones that are kicking my butt.... -Al
 

km1125

Chief Petty Officer
Joined
Aug 10, 2016
Messages
515
Does this engine have the little passage at the bottom of the float bowl?? If so, that could be your issue.
 
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