Re: 2003/2004 4 Stroke 6 Hp impeller problems
Being the same pump and gear housing used for years on the 4,5/6/8, must be something 'specific' in your case. As mentioned, clean out and check the screen.
If loosing pressure when reving up, indicates air entering the housing.
With the prop in front of the intake and put in gear with more air 'created' - is the engine deep enough in water???
That engine must have water min 2" above the split between gearcase and leg 'in neutral' and the cavitation plate must be min 1" below bottom when running.