1998 115hp mariner lower unit gear shaft linkage.

fish113

Cadet
Joined
Aug 19, 2010
Messages
15
Ok I think I really messed up. I replaced the water pump no problem. But when putting everything back together and repositioning the lower unit the gear linkage moved around and the top linkage gear actually slid off the upper linkage shaft. Now I have no idea how to get the upper linkage and the lower linkage back in synch so that the shifter goes in to the proper gear when shifted N/F/R. Any ideas? Trial and error does not seem to be a good option. Right now when I crank the motor the prop spins for forward.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,913
Since you apparently have your drive shaft splines lined up, I like to use N gear. Set your remote control to N. Grasp (with pliers or something suitable) the shifter gear coming out of the front top of your lower unit and rotate it either cw or ccw, which ever way it will move. You don't want to force it, but there will be a little pressure when you are moving in the right direction. Move it through the 3 positions corresponding to your FNR gear pattern and return it to the center position which is N. Mate her up and be on your way.

Mark
 

fish113

Cadet
Joined
Aug 19, 2010
Messages
15
OK. When I do that, and the lower unit is still disconnected to the upper unit, will the prop spin freely with it in N?
 

Texasmark

Supreme Mariner
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Dec 20, 2005
Messages
14,913
Yes. It will spin freely regardless of whether or not it is connected. If you want to use the prop to twist the drive shaft to slightly change the relationship of the splines to the female splines on the bottom of the crank shaft, you will either need to put the engine in F or R or (my preferred method) with the shifter still in N have someone grasp the flywheel and slowly rotate it while you are applying slight upward pressure to the lower unit until the drive line splines mesh. Then before you push it all the way in, connect your shifter spline and your water tube, and probably the little black hose at the front of the LU which is your water pickup tube for your speedometer.
 
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fish113

Cadet
Joined
Aug 19, 2010
Messages
15
Ok...and by "spinning freely" I assume you mean spinning freely in both directions?
 

Texasmark

Supreme Mariner
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Dec 20, 2005
Messages
14,913
Ok...and by "spinning freely" I assume you mean spinning freely in both directions?

Yes. The "clutch dog" in the lower unit that the shift cam and cam follower operate when you shift gears, is locked to the prop shaft via a pin and sits between the gears in N and doesn't touch the teeth of the F or R gear so the prop shaft is free to spin in either direction as much as you wish.

In F gear it locks CCW if attempting to turn by hand and rotates with a click CW. The click is the "overrun clutch" which is not a clutch actually but the F gear and front of the clutch dog teeth are shaped like a saw blade; lock in one direction and slopes that slide over each other in the other. Purpose is when you decelerate, like going from WOT to some lower speed, the engine turns slower than the water running by the prop is turning the prop. This allows both to happen at different speeds. Otherwise when you cut the throttle, the prop would work like brakes on your car and your teeth would wind up in your windshield.

R is square pin and cog and once the pin finds a cog, 3 sets on that engine 120 degrees apart, the pin slips into the cog and the prop is locked in both directions.
 
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