1996 RushXP/SportJet 120 won't start.

scarredpelt

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Joined
Jun 16, 2007
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2
Quick history:

Brother got boat - Happy Day (Rush XP with the Mercury SporJet 120)
Brother couldn't get boat to run, asked me (tree mechanic) and another friend to help (real mechanic). Neither of us could find problem until brother discovered engine ground loose. Engine ran but no power. One day suddenly while on the water with his children he says the boat 'took off' and it was like riding the wind.
Winter came. I suspect that it was not winterized properly although the brother did put fuel stablizer in.
New season and we want to go out on the lake. 3 consecutive weekend we have worked on this boat. Carbs had gas flowing out the front. Took carbs apart and cleaned them up and the boat started and ran with no problems. But it would not restart and we got fuel coming out the front of the carbs again.
Today I convinced my brother to get a rebuild kit for the carbs. Boy was that like pulling teeth, no one had them and had to ride my bike like 40 miles to find them. Replaced the needles and wala no more gas coming out the front. But still no start all the time. Finally got it to run and it showed no problems except it smoked like the dickens for awhile. Engine sounded sweet and showed no bogging when I blipped the throttle. Ran good for like 5 minutes.
Well brother has this rule that the motor must start and run 3 times before he will take it back out. Well no start.
So we have an engine that has had 2 sets of new plugs put in, a new battery with the old one tested with a load and it is fine. Boat requires a 1000CCA battery according to the parts desk and with 2 batteries hooked in parallel we have that. Fresh clean gas. New ground cable. Engine cranks strongly but the plugs are fouled with oil. I am thinking the oil 'injection' is too high but I don't see a way to adjust it.
Alright gurus what am I forgetting?
 

Jeff Walkowiak

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Jun 23, 2004
Messages
1,944
Re: 1996 RushXP/SportJet 120 won't start.

that boat has a weird oil injection system and a check valve in the fuel pick up to keep the oil from going back to the fuel tank,, I would block off the oil injection and go to pre mix, I would also be sure all the grounds and other conections for the brain and coils are clean and make sure the fuel pump isn't leaking back in to the cylinder that drives it.
 

scarredpelt

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Joined
Jun 16, 2007
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2
Re: 1996 RushXP/SportJet 120 won't start.

Thanks Jeff, those are some new ones that we haven't tried yet.

Update, boat started this morning and ran for awhile but then it 'bogged' and died. now it won't restart. Strong starting motor in that it turns the engine over without effort. Spark still looks weak to me but I am geared more to 4 stroke car engines and maybe it is supposed to look that way. The plugs were covered in oil when I pulled the plugs so I did what Jeff said, and pulled what appears to be nylon strands out of the oil pump.

So how much gas does this tank hold so I know how much oil to add?

BTW still no start.
 

Jeff Walkowiak

Lieutenant Commander
Joined
Jun 23, 2004
Messages
1,944
Re: 1996 RushXP/SportJet 120 won't start.

the fuel tank has a sticker that tells you the capacity// also be sure you clean ALL ground wires like I said previously
 
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