1996 Evinrude 90hp E90ELEDR

bsblacksheep

Recruit
Joined
Aug 7, 2016
Messages
2
So I just purchased a boat with the above mentioned engine. I've been in the process of replacing old worn out parts such as spark plug wires and spark plugs. The previous owner did not seem to know much about his motor. I'm trying to figure out which spark plug wires go where, 2 are shorter and 2 are longer. I put them in their previous layout but I'm unsure if that was correct to begin with because it studders around 2k rpm. Thanks!
 

flyingscott

Fleet Admiral
Joined
Apr 8, 2014
Messages
8,293
You would have noticed right away if the plug wires were wrong. Well below 2000 rpm
 

batman99

Petty Officer 1st Class
Joined
Sep 13, 2012
Messages
393
Agree. If plug wires are incorrect, it won't even idle properly.

If stutters above idle, try:
- remove and clean the carbs. If engine sits more than 6 months (longer the riskier), its old gas remaining in its carb and VRO system will sludge (varnish) up and plug its many small holes. May need to replace the needle and seat within the carbs as well. Especially the high speed jet needle holes.
- Replace inline gas filters as well.
- Replace with new gas. Use high-octane / non-ethanol fuel - if possible.
- Get its VRO pump flow inspected as well.
- If not done so already, install Water/Fuel separator system as well.

Note: Do a compression test of each cylinder. Do provide us the numbers. A compression test kit can be bought at many automotive stores.

Also... If you don't trust the oil side of its VRO system, you can easily convert to pre-mix. Some folks love premix and some don't. My Johnson 115 was converted to pre-mix (50:1) and its been working great ever since. If unkown maintenance history, do change its bottom end gear oil as well - even if its oil looks brand now.

If shutter / entire engine vibration above 2K, do inspect its prop as well. A bent or large nick in one blade can vibrate the engine as well. re: The tail wagging the dog body thing.

Hope these ideas help.
 
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bsblacksheep

Recruit
Joined
Aug 7, 2016
Messages
2
Its already been converted to run premix. I decarbed it last weekend. I seem to be fouling out spark plugs every other weekend.

It only shudders around 2k past that and wot is fine. Idle is fine, when it starts, it seems real finicky and we have alot of trouble starting it.

Thanks for all th e responses. This thing is making me want a four stroke really bad.
 
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