1985 Honda 100

reelfishin

Captain
Joined
Mar 19, 2007
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3,047
I just picked up a small boat with a Honda 100 motor, I was told its a 1985 model. The former owner said it would only idle and that the dealer wanted $165 an hour to look at it. I got the boat and motor for $60.

The first thing I noticed was that the shift linkage was disconnected and it was stuck in fwd. I then figured I should check the lower unit since I got the impression that he was in there. I found a new water pump and housing all all new gaskets and all looked fine. I did find that he left off the pivot pin cap and bushing but all the parts were in a bag in the boat. The fuel connector was also bypassed and he was using a straight barb fitting, he had the same hose set up on another motor as well. The hose was a permanent part of the motor and disconnected at the tank with an OMC type fitting.

Anyhow, could it be as simple as a unhooked shifter?
The motor looks as if it were new, not even faded or scratched and no signs of saltwater use or overheat damage. There was two burned up water pump impellers in the box of parts but they look pretty old. My guess was that it was run dry.

I have no experience at all with these motors, I've never owned anything but Merc/Mariner and Johnnyrude in the past. There is also no local Honda dealer around here that deals with Marine motors. I'd have to go a good distance to find a dealer.

If I decide to keep it, I'll order a manual for this motor. But for now, I am just trying research it a bit. He also gave me a receipt for a new prop, a new timing belt and service performed repair order from a Honda dealer about 3 hours from here. They charged him $586 for the belt, oil change, and a compression test and two plugs. There was another receipt for several parts only labeled as exhaust seal, gasket, and two o rings, they charged him $348 for that repair. There was yet another repair order for a new starter rope for $177. Then, in August of last year, they sold him a new carburator, and charged him $617 total. I can see why he's fed up with Honda if thats what he's been paying for repairs. I did a compression test and got 137/139 psi, the timing belt is new, as are the plugs. He said the problem came up only after putting the new water pump in it.

I don't see anything else left off.
Is there anything I should know about these engines before getting into this thing?

At this point I'm not completely sure if I bought a boat and a pile of Honda parts or a really nice old motor. There's enough new parts in it to justify far more money than the $60 I paid, (the boat will bring double that in scrap). I had considered using it on my 12 V hull but it's a bit heavy for a 10HP compared to my Evinrude 9.5 that I currently use. It's also a long shaft motor. How well did these motors hold up? I realize its a 23 year old motor but it don't appear to have been abused. I'm not sure what to think about the dealer and their charges, but the new parts are obvious and it does appear to be dealer serviced up until the botched water pump job, if you can call what looks like only a forgotten shift rod botched. It even came with two brand new spare props, two oars, oar locks, and two new padded folding seats from WalMart. The tank wasn't in the boat, he couldn't find the original tank but said he was using the same tanks on both this and his Johnson 15 hp.

My guess is that the micro switch on the shift detent has something to do with what he described. The shift rod is an easy fix, when I get the new fuel fitting to put this back to original I'll know for sure. The fact that it has a brand new carb, water pump, good compression and new plugs says it should be a fairly decent motor unless they have some major design defect?
 

Tacklewasher

Lieutenant Commander
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Sep 18, 2002
Messages
1,588
Re: 1985 Honda 100

I've got one of the same era.

Love it, but have no clue as to how to fix it as I've never had to have it apart for anything. Done the maintenance on it (over $700 for belt, plugs and an oil change? ouch) and except for having to change the engine oil, it was no different than my old 9.9 for working on. I have a manual but, other than bathroom reading, have never really opened it.

I prefer it to my old 9.9 Johnson as it is much quieter, doesn't smoke at idle and I know I'm not dumping oil into the lake. It is a bit heavier on my 12' but I usually just run the electric anyway and the Honda is a kicker for my 18'.

Grab a manual off ebay and I'm sure you can fix it up to be a good motor.
 

hondon

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Jun 11, 2001
Messages
1,922
Re: 1985 Honda 100

Hopefully in that bag of parts you have the shift clevis that screws on to the top the shift shaft ,the pin that go'es through it into the shifter and the cotter pin that go'es through that pin.If you still have the gearcase off see if it will shift on the bench by pushing and pulling on the shift shaft.You should see all gears present.If you have all that then reinstall the gearcase and screw the upper clevis on top of the shift shaft 13,14,15 full turns and you should be good.
 

reelfishin

Captain
Joined
Mar 19, 2007
Messages
3,047
Re: 1985 Honda 100

The clevis is there, the hole in the clevis and the hole in the shift lever are the same size. I put a 1/8" cotter pin in there for now. It works but is a bit loose.
I found a parts breakdown online.
I can see where someone could drop the cotter pin down inside. I was thinking of just using a small screw with a self locking nut on it rather than a large cotter pin. It would be nearly impossible to remove a cotter pin of that size with small needle nose pliers. I can barely get my fingers down to the shift lever even in reverse position.
I will probably have to fabricate the pin itself, there's no local Honda dealer here with Marine products and the nearest dealer is over an hour away and has a problem with ordering parts. If they didn't sell it and it's over a few years old, forget it. There's no one in the store old enough to remember a motor made in 1985.

Honda motors are rare around here. This is only the third or fourth Honda outboard I've ever run across.

I take it there are no 'common' issues with these? I got concerned when I mentioned it to a local marina, they cringed when I mentioned Honda outboard. I figured maybe they'd have a parts motor around but no such luck.
One guy there mentioned that they have exhaust issues? The general consensus there was that if its older than about 1997, it's no good. I've had a few other Honda product with good results, but parts are a hassle since the nearest dealer don't stock anything. I've had a few 70's and 80's bikes and quads, and one newer generator. All were decent machines with no real problems. All were still running after many years.
 

hondon

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Jun 11, 2001
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Re: 1985 Honda 100

I really despise that attitude that somewhat vintage is useless or a waste of time.The fact of the matter is,Honda still makes your exact engine in the form of the 8 classsic with only mods to the carb to conform to EPA.Honda did in fact have issues with exhaust horns rotting out usually in salt and typically on sailboats that are not regularlly flushed.It is really evident if it is happening as the engine will run poorly with the cover on but fine with the cover off.If you wanna make getting that pin easier in and out ,get a wobbly socket and move that roller and rectifier out of the way.I have those pins and cotters all over this place .
 

reelfishin

Captain
Joined
Mar 19, 2007
Messages
3,047
Re: 1985 Honda 100

I really despise that attitude that somewhat vintage is useless or a waste of time.The fact of the matter is,Honda still makes your exact engine in the form of the 8 classic with only mods to the carb to conform to EPA.Honda did in fact have issues with exhaust horns rotting out usually in salt and typically on sailboats that are not regularly flushed.It is really evident if it is happening as the engine will run poorly with the cover on but fine with the cover off.If you wanna make getting that pin easier in and out ,get a wobbly socket and move that roller and rectifier out of the way.I have those pins and cotters all over this place .

I've all but given up on any local Honda dealers here, the only local dealer that sells Honda don't stock parts. The other only had jet skis, neither seem to want to be bothered special ordering parts. Both told me it was too old and would never be reliable. The one told me to use a cotter pin and forget it.
A cotter pin will wear out the hole over time. It's obviously meant to have a special pin.
Getting to it isn't that big of a problem, I can reach it with a pair of long bent nose pliers pretty well.

The only other Honda motors I've seen around here were on state owned boats doing research work. It's all Evinrude, Yamaha and Mercury with a few Tohatsu and Suzuki motors from time to time. I have only seen one other Honda motor on a boat this year, and that was the other day, and it had out of state registration numbers on it.
The belt was available from a local bearing supplier, they crossed over the number and got me a new one from Gates, I got the new plugs from a bike shop.

I am also having trouble finding a fuel fitting, there seems to be no one that sells the original fuel hose without spending $155 for a new fuel line and motor end adapter. It seems Honda changed their fuel fitting to a rectangle lock vs. a round pin and the older style is no longer available? Were these motors that rare that the aftermarket never made a fuel fitting or hose end? All I need is to change the end on one of my many fuel tanks to fit this Honda.
I, like the last owner have been running it on the stand with the fuel quick disconnect bypassed with straight hose.
The motor works fine with the shifter hooked up, but I'm not completely sure why it won't run with it disconnected? Is there some sort of neutral safetly circuit in this motor? If the shifter is out of sync with the shift rod, the motor will only idle, when I got it it was stuck in forward with the linkage disconnected. It would start right up but would shut off with any throttle movement, it runs fine with the temporary cotter pin in it.
 

flashback

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Jun 28, 2002
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3,976
Re: 1985 Honda 100

I have a couple of old 7.5 hp honda's that I use on my sailboat. (not at the same time. ) :) mine are both 78 vintage motors. they are very good if you keep them serviced. the shifter on mine has a detent that prevents the throttle from being fully opened unless it is in gear...and yep parts are sometimes hard to find as I don't think honda allowed too many aftermarket stuff to be made..I too have not been able to find a fuel connector. I have put new o rings in the original coupler twice in the last 30 or so years..Like hondon said, the exhaust was a problem for a while. another thing to watch for is the fuel pump, although there is nothing wrong with it, the diaphram will age and get brittle and crack which will allow gas to get into the oil in the crankcase. so if your oil starts mysteriously growing, that is probably the reason...also it will smell like gas..
 

reelfishin

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Joined
Mar 19, 2007
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3,047
Re: 1985 Honda 100

My fuel pump should be fine, it was replaced just before I got it. I see the micro switch on the shift linkage, I guess that has something to do with the idle only in gear feature. This appears to have been used only in fresh water, as are most smaller motors here. (We have a 10hp limit on only one lake and a no gas motor restriction on all other freshwater bodies. That leaves only a few rivers to run and that's not normally a playground for small engines or boats.
Chances are it was on someone's jon boat and used for bass fishing on the lake.
It looks like new, it hasn't even lost any paint on the lower unit or prop.
 

zzzzz

Lieutenant Junior Grade
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Jan 13, 2003
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1,094
Re: 1985 Honda 100

you can pull up parts diagrams at boats.net :cool:
 

flashback

Captain
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Jun 28, 2002
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3,976
Re: 1985 Honda 100

Sounds like you have a really nice old motor..Just take care of the preventive maint. and it will give you a lot more years..
 
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