1972 merc 650 how to reinstall lower unit help.

johnmorgan

Petty Officer 2nd Class
Joined
May 28, 2011
Messages
105
I bought a lower unit I'm having problems with the shifter shaft, I don't know how
to get it in neutral. Any help would be great thank you.
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: 1972 merc 650 how to reinstall lower unit help.

Right now the lower unit is probably in Fwd gear and you've got a ton of free play in the shift shaft. Rotate the shift shaft counterclockwise until you just start feel resistance. This should be Fwd gear.

Take a pair of pliers (cushioned with a rag or tape on the jaws, so you don't mess up the shift shaft splines), and continue to turn the shift shaft counterclockwise. With just a bit more movement, you should feel a "notch" and you can verify the L/U is in Neutral if the propshaft spins freely without turning the driveshaft.

Place your remote control box in Neutral as well, and reinstall the lower unit. You'll need to turn the flywheel clockwise to get the splines on the crankshaft and driveshaft to line up. This'll come within the last few inches before the L/U flange mates with the flange on the mid-section.

Note that sometimes, even with the L/U and control box in Neutral, you'll have trouble getting the shift shaft and the upper shift rod realigned. Usuallly the trouble is a little pre-loading of the shifter cable.

If you have that issue, you'll need to get the motor-end throttle cable out of the way, then disconnect the shift cable so you can freely move the shifter arm on the upper shift rod. Once everything is all realigned and the lower unit bolted back up fully, you can reconnect the shift cable.

HTH & let us know if you have any more issues with the L/U reinstall.........ed
 

johnmorgan

Petty Officer 2nd Class
Joined
May 28, 2011
Messages
105
Re: 1972 merc 650 how to reinstall lower unit help.

Thank you ill try in the am.
 

Mi duckdown

Commander
Joined
Apr 14, 2007
Messages
2,575
Re: 1972 merc 650 how to reinstall lower unit help.

Take the spark plugs out it will make turning the flywheel easier.
 

johnmorgan

Petty Officer 2nd Class
Joined
May 28, 2011
Messages
105
Re: 1972 merc 650 how to reinstall lower unit help.

Hey guys just a update. I got the leg on, shifts great. Thanks for that great advise took me all of ten mins to get it back on.
New problem thou. I put the muffs on fired it up and there is a oil slick in the grass darn!. Oh we'll not as bad as the fuel leaking from
the hose after the fuel pump and top of carb darn darn lol. Thought I was going to get out on the water this weekend.
 
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