1969 40 hp johnson 40ESL 69R Carb puking gas!!

mikietoo

Seaman Apprentice
Joined
Oct 31, 2011
Messages
35
This motor is on a 16' stick steering bass boat, circa early 70's. I put her in the water for the first time last week and it ran great for about 10 minutes. Ran at low speed for about 3-5 minutes to clear no wake zone and then at full or close to full throttle from then on (smooth, quiet, I'm lovin it!). After a few more minutes, it quit as if it ran out of fuel. A rapid RPM drop until quit, not a sudden quit as if loss of ignition. When I tried to restart, there was gas coming from a small (about 5/16 inch) hole about 3/4 an inch to the 4 o'clock direction from the slow speed needle valve. I trolled in and went home. When I pump the primer bulb gas comes out of this hole. I took the carb apart and find that there seems to be a path (hole/tunnel) from the bottom of the bowl up through the side of the bowl and eventually to the above described hole on the front. When I pump the primer bulb I don't get a positive back pressure. I get some back pressure before gas starts coming out but not a good firm feel like it should be. What is this hole for? Is this a vent? Is there a damaged check valve in this path? Or what have I done now?
 

oldcatamount

Lieutenant Commander
Joined
Apr 4, 2010
Messages
1,740
Re: 1969 40 hp johnson 40ESL 69R Carb puking gas!!

That sounds like the float valve is sticking (inside the float bowl). The float valve let's fuel into the float chamber as the motor is using it up. If it's sticking open, to much fuel is going in, if it's sticking shut, not enough fuel is going in. The hole you mentioned is supposed to dispose of excess fuel by recirculating it back into the carb.
 

somesaytim

Cadet
Joined
Aug 3, 2011
Messages
23
Re: 1969 40 hp johnson 40ESL 69R Carb puking gas!!

Just had the same problem,after taking the float bowl off about a dozen times (cork float looked to be new) ran out of ideas so got a new poly float and problem solved. Change the float especially if cork.good luck
 
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