185 Bayliner Capri repower from 3.0 to 4.3 Mercruiser

jlf0101

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Oct 26, 2009
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I have a 1992 Bayliner 185 Capri with a 3.0 Mercruiser I have the sole out and want to repower to a 4.3 Mercruiser. How much modifications must take place? I assume new stringers for front motor mount are in order and a modified engine cover. Will the old Alpha Outdrive work with this new 4.3?
 
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Bondo

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I have a 1992 Bayliner 185 Capri with a 3.0 Mercruiser I have the sole out and want to repower to a 4.3 Mercruiser. How much modifications must take place?

Ayuh,.... Welcome Aboard,.... Basically, ya pull the drive, then the motor, 'n the down-pipe,....

To put it back together, ya put in the Y-pipe, 'n hang the fully marine dressed 4.3l in-place on the aft motor mounts, insert an alignment bar, 'n build out forward motor mounts to meet the iron motor mounts,...

You can then install the new drive with the taller gear ratio in it, 'n go boatin',.....
 

wrench 3

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Don't modify the engine cover until you try it over the new engine. Most boat manufactures don't make a special cover for the four cylinder motors.
 

achris

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May 19, 2004
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The original drive for the 3 litre has a 1.94:1 ratio. With that drive ratio behind a 4.3 in a light 18'6 boat, you will not find a prop tall enough... You need to change the drive ratio (just replace the top half of the drive) with a 1.62:1. And with that you may still be looking in the order of a 21" or 23" prop.

Chris...
 

jlf0101

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Oct 26, 2009
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Thanks guys for all the info. I am new to all this blogging stuff so bear with me. Thanks again I will have to investigate that gear ratio change further. Is there a good reference to matching drive ratio, prop diameter, and engine speed set up?
 

achris

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May 19, 2004
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Thanks guys for all the info. I am new to all this blogging stuff so bear with me. Thanks again I will have to investigate that gear ratio change further. Is there a good reference to matching drive ratio, prop diameter, and engine speed set up?

Don't need, the manufacturer has already done that for you. The ratio supplied with any engine is based on the most likely size boat that engine will be fitted to, with the target of getting the right prop to be in the 15" to 23" range.

Hence the small 4 cylinder engines get the 1.94:1, the old 470 got a 1.84:1, V6s are a strange lot, some are supplied with 1.84:1 and some with 1.62:1, most V8s get 1.50:1, except the 2bbl 305, which got a 1.62:1 (target is the same size boats as the 350 but as it develops less power and torque, a higher ratio was required to keep the revs up when running props in the target range)...

The 'exception' to all that is high altitude. Boats used in high altitude are generally given the next highest ratio. Less oxygen means less power and torques etc, etc....

The reason for the changes with the V6 is due to a couple of things. The power output of the V6 has increased quite a bit over the years (started life as a 175, now the 4.3MPI is 220hp) and the target boat size for the V6 is quite varied. As small as 17', which would almost need a V8 ratio drive (1.5:1) to 23' plus, which likes the higher ratio, 1.84:1...

HTH,

Chris........
 
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