115 Merc - sticking choke

Gold Bear

Petty Officer 1st Class
Joined
Sep 26, 2001
Messages
224
This weekend I found a problem with my 1972, inline six 115 Merc. I hope this may help others.<br /><br />The choke linkage is connected to the electric solenoid by an approx 1/16" thick braided wire, that has a pressed on link / pin at the bottom end. The pin fits into the linkage in a "crowded" area so there is not room for a cotter key at the tip of the pin. What Mercury did to keep the pin from popping out was to use the tail end of the braided wire (that is approx. 1/4" long beyond the pressed on pin) and capture it with a part of the choke linkage that holds the pin snugly into the linkage. <br /><br />I found that the tip end of the wire was hanging up on the linkage. The end of the linkage that captures the tail end of the wire is flat. This occasionally caused the choke butterfly's to hang up, about half way closed.<br /><br />To fix this problem I took the tip end of the wire and bent it slightly towards the forward end of the motor (closer in towards the choke linkage) so that now the linkage captures it easily without binding. Don't be tempted to clip the tail end wire off, because it would probably pop out of the linkage.<br /><br />I always wondered why sometimes my engine seemed a bit sluggish, and then for no apparent reason it would take off like a scalded dog!!! Now I know. The choke was hanging up, then letting go from normal vibration / operation at high speed.<br /><br />Regards to all,<br /><br />Gold Bear ;)
 

MUCSTAK

Seaman Apprentice
Joined
Apr 1, 2002
Messages
31
Re: 115 Merc - sticking choke

Thanks. I have a '75 115 in line 6. Currently replacing all the wiring...corroded. Even the stator wires were rotten all the way into the stator itself. I began experieincing engine shut off for no reason, then it starts right back. Went into wiring and found a LOT of corrosion and insulation falling apart. Have you had this issue?
 

Gold Bear

Petty Officer 1st Class
Joined
Sep 26, 2001
Messages
224
Re: 115 Merc - sticking choke

Mucstak,<br /><br />I have had to deal with corroded wires. I believe it is common with the older Mercs.<br /><br />I have never had a problem with the engine shutting off for no apparent reason. I suspect your problem is related to the wiring problems that you have. It looks like you are on the right track.<br /><br />I think most people will agree these are simple, generally reliable motors. Take care of you wiring problem, keep track of regular maintenance, and your motor should last a long time.<br /><br />Best Regards, Gold Bear ;)
 
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