Re: Repair or replace that is the question?
I have a Searay 26', and a Bayliner 20'. One with Mercruiser other with Volvo. Both v8 GM. I have rebuilt Volvo keeping same parts, but used auto kit except gaskets and plugs. You can find good kits around $ 300 / $ 350 + shipping and include everything minus crankshaft and block. Used motors can be an option, but just because they bear Marine or Mercruiser name, they are twice as much expensive. As far as outdrive, Alpha is the smaller/weaker one from Mercruiser, a wise choice would be Bravo but they are very expensive. Volvo is better than Mercruiser, as per many suggestions.<br /><br />One thing for sure, check gear ratio from used/rebuilt drive, it has to be a 1.50 to 1, otherwise you'll might tear something right away.<br /><br />Depending from your older drive, you might be able to install Alpha on same gimbal housing, if you use Bravo or Volvo you will have to replace that too.<br /><br />Since you have all the parts there, I suggest like everybody else to rebuild your motor and drive. If you want to add more power, beware the outdrive might not take it, it's kinda put a V8 Chevy on a Geo Metro transmission, it might work, but for how long.<br />Remember out on water, there is no "parking and go get another vehicle" towing is very expensive plus all the consequences due to reload dead boat on trailer, stranded in the middle of nowhere, etc.<br /><br />You don't have to spend a fortune, but sometimes cutting too many corners, it's counterproductive. <br /><br />Val