What put this hole in my lower unit on a 115 V4?

Joined
May 31, 2003
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Anyone have any idea what would have caused this hole to be put into the side of this lower unit (there's one on the opposite side too) on a Johnson V4?

Thanks,

Dale
 

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Al-53

Chief Petty Officer
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Jul 17, 2008
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Re: What put this hole in my lower unit on a 115 V4?

strange....do you use some type of a transom saver....if so look at it...

Al
 
Joined
May 31, 2003
Messages
17
Re: What put this hole in my lower unit on a 115 V4?

No transom saver on this boat. It wasn't trailered other than to/from storage garage to the lake for total distance of 150 yards.
 

rottenray

Cadet
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Jun 23, 2007
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Re: What put this hole in my lower unit on a 115 V4?

There appears to be a lot of corrosion on the unit, is it possible it ate through?
 
Joined
May 31, 2003
Messages
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Re: What put this hole in my lower unit on a 115 V4?

It's surface corrosion (and clearly due for a scrap and paint). The material around the hole is pushed outward on both sides so I suspect something inside did it, but I can't think of anything in that area that would have broke through the casing like that.
 
M

mrcrabs

Guest
Re: What put this hole in my lower unit on a 115 V4?

I have a theory,
the neighbor got drunked up and took a pot shot at your boaty. You should start inviting him out for a boat ride now and then and he won't be as jealous of you.
 

Al-53

Chief Petty Officer
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Messages
491
Re: What put this hole in my lower unit on a 115 V4?

you can try to clean it up some...scrap it down ..lay a piece of widow screen over then and apply some JB weld..or have it welded ..but if it rotten the weld may cause more damage...try the JB Weld..that stuff is strong..get the marine version...I think NAPA or Autozone in Southbridge have it....maybe even Wal Mart in Oxford

Al
 
Joined
May 31, 2003
Messages
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Re: What put this hole in my lower unit on a 115 V4?

This happened over a year ago when it was running, but I suspect there may be some damage to the lower unit. The boat was pulled and the unit drained (only water came out) and then I sprayed it with fogging oil to keep it from corroding. But do you think it's worth rebuilding and having it welded?
 

jtexas

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Re: What put this hole in my lower unit on a 115 V4?

...
I suspect there may be some damage to the lower unit.
...
ya think? :)

no transom saver? good cause I made fun of a guy who claimed his transom saver wore through his lower unit.

I think it'd be worth saving if you can determine the gearbox parts aren't corroded to he11 & back. Might require disassembly but whaddya got to lose?
 
Joined
May 31, 2003
Messages
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Re: What put this hole in my lower unit on a 115 V4?

Nothing to loose for sure on a teardown. But I'd love to know how this happened and of course the teardown may provide the answer.

--Dale
 

Al-53

Chief Petty Officer
Joined
Jul 17, 2008
Messages
491
Re: What put this hole in my lower unit on a 115 V4?

is there really any moving parts up there beside the drive shaft..water pump is above it...looks close to the oil resovoir...does the gears turn ok....is there oil in them now...cant think of any moving parts in that area


Al
 

jtexas

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Messages
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Re: What put this hole in my lower unit on a 115 V4?

I agree with Al. In fact when I saw that pic it put me in mind of some foreign object holding moisture (or something more corrosive) against that aluminum long enough to eat a hole through it. Almost like it was submerged, with a piece of steel or something butted up against it.
 
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