Re: Mercruiser 470 overheating
I have a 1983 Model 470 (4 inch heat exchanger) with no cooling issues up until this year. I think the temp used to max out around 150 to 160, but temp is now maxing out at 190 while running at 3000 to 4000 RPM pulling skiers. Idling engine at 2000 to 3000 RPM will reduce the temp down to 160 oC in 1 to 2 minutes. Anybody know the temp setting of this thermostat? Lower end unit water pump impellor replaced last fall when bellows was replaced. No overheating issue prior to water pump impellor replacement. Could mechanic have installed incorrectly?
Fixes tried to date as follows:
1) Replaced thermostat
2) Replaced temp sender
3) Backflushed voltage regulator on freshwater side
4) Backflushed freshwater side of heat exchanger
5) Confirmed freshwater flow out of heat exchanger exit tube. Not sure how to measure if sufficient flow.
6) Flushed glycol side of heat exchanger
7) Removed and flushed all glycol hoses, but did not remove inlet fitting to glycol pump as I did not have a glycol pump inlet gasket available.
Any recommendations on next steps? Could I have a restriction in glycol passages of exhaust manifold? The only inspections I have not done on the glycol side are removing glycol inlet cover to water pump, removing glycol reservoir & exhaust manifold.
I would appreciate any insights. Thx.