jeepwm69, I have received your trolling motor controller circuit board. And I have already removed all the rubbery coating and tested all the parts. You did have a few blown parts and I already have them on order. They should be in in a day or two. I also took pictures along the way to show you what I did. That circuit is a typical PWM (
Pulse
Width
Modulation) controller circuit the feeds four power MOSFETS (
IRFP044NPBF) that were attached to the large heat-sink. The heart of the PWM circuit is a little eight pin DIP controller that is very prone to failure (UC3842N). So I ordered one of them as well. And that is because it would take more time to build up a testing circuit to test it then the two dollars for the replacement. The two power relays both had their coils opened. The contacts were in great shape.but without coils working they were useless. And that is odd because the driver circuits for them were not damaged. Two of the four power MOSFETS were toast. However since they cost a couple bucks, I am replacing all four with new ones. Here are some pictures;
Here is the board as I received it. The plastic round disk is actually a switching circuit to change the speeds.It uses tow flexible PC type plastic parts and when you pinch them together, it changes the resistance to change the drive circuit for the different speeds.
Just another angle.
And the back side of the circuit board before I cleaned it off.
Here is the board cleaned of the rubbery coating. Yes that is a lot of rubbery coating there.
The cleaned board before I started testing. You can easily see the two relays and the four power MOSFETS on the heatsink.
Backside of the board after cleaning the rubber off.
Mounted and ready to test.
The power MOSFETS removed with the aluminum heatsink. The two filter capacitors tested good. They both read a little more then the actual value listed on the caps. But with such filter caps that is a good thing. So no need to replace them. All teh part that were attached to the heatsink were glued on. ANd teh screws were nearly impossible to break loose. In fact one screw for the dual
Schottky diode pack broke trying to remove it. So I had to drill it out and retap the threads. All good now. All parts were tested for compliance and tolerance. All resistor were in their 5% tolerance ranges and no need for any replacement for them.
Here is the heatsink before cleaning it up. notice the parts in the background. Those are the bad parts. I opened up the relays to see what was wrong with them and the wires were either not connected, ot broke somewhere in the coil windings.
And the heatsink cleaned waiting for the new parts to get here.
Well that is about it until the new parts arrive. Since I don't have all the other pats of this trolling motor to actually test it, I figured if all the part are tested and known good, when you get it back it should work perfect. I don't see any issue with it working like new when you get it back. Just wanted you to see how it was coming along. JMHO