gluvit on the inside after cleaning up real well, covering rivets and seams. do not know of anybody on here using it on outside. as far as removing paint some use air craft stripper or klean strip. put on ,cover with plastic wrap for hours or so and strip off with plastic scraper. wear gloves and have good ventilation. if you are going to repaint, and old paint is not bad ( chalky or peeling ) i would sand it and leave it on instead of stripping . this gives the primer something to adhear to. if you strip to the bare aluminum or have any bare aluminum, you really need to prime with a light coat of self etch primer ( spray can ) before regular primer so it will adhere. shine look strip it, painting later sand it and dont forget self etch primer on any bare aluminum. good luck
Hey Jekel.
I think it's best to leave the paint on and use a sander if the paint's in good shape. If the paint is not in good shape, stripping works pretty well. To paint bare aluminum you're going to have to acid wash, self etching primer, prime, and then top coat.
Gluvit is used on the inside along the seams and rivets.
#7 seal with epoxy. You should not need to "seal" your paint with anything. If your using rusto or any other stand alone paint system, the only thing you may want to do is a good coat of wax like you would do to your car. You may have the epoxy sealing confused with the wood in your boat { flooros, transom, etc** Wood gets sealed with epoxy or poly resin. Everything else on your list is in proper order. One thing tho...when you do the vinegar wash, rinse well with water after and allow the hull to air dry. Set up a few fans to help speed up the process if doing this indoors. Do not touch the hull after that with bare hands before applying the etching primer. If you do decide to wax the paint wait at least a month or so. Paint, enamels for sure need a good few weeks to dry and "out gas" completely. Waxing too soon can hamper the out gassing process, leading to problems down the road.
You never want to paint in direct sunlight. get it in the shade