I found an external intake leak!!! :facepalm:
eace:
I kept going over everything in my mind, I could barely sleep, thinking about this all day every day, I couldn't let it go. I was obsessing over this. I got up early today so I could go to the boat before work. On the way I bought 2 fresh cans of starting fluid and also remembered my flashlight. I sprayed that durn intake 1 inch at a time. Spray, wait... spray, wait... spray, wait... then finally I found it!!!
arty: It was way in the back, in between the valve cover and the exhaust elbow, under the water hose!!! Kinda on the corner where it slopes downward. The only way to consistently repeat it is to really get back there and move the water hose up and over out of the way, then spray the can pointing towards the bow. Its not a big leak, but apparently its enough to cause my problem. I'm so embarrassed because I've checked that intake at least 6 different times and missed it everytime :facepalm: :faint2:
Rick, you were on the right track all along thinking intake.
Thank you Rick, Bondo, Scott, Dan and everybody who helped out, I appreciate you all.
I'm going to snatch the motor out and do all the repairs at the same time.
- test intake manifold with acetone
- install intake gasket
- install oil pan gasket
- install valve cover gasket (this time not kork)
- install rear main seal (preventive maintenance, i'll be right there anyway)
To do list:
- paint the motor while its out and apart
- re-gelcoat the bilge as needed, if I can't clean it the way I like it to look
- fill all the holes in the bilge that were left from moving the doghouse shocks around
- screw down the bilge pump while the motor is out
Any tips while I have the motor out?
Anything I should check while its apart?
Should I be concerned about the valve guides?
Should I replace the front and rear end cap gaskets on the intake manifold?