Center console deck repair

ahmincha

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Jul 21, 2012
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Re: Center console deck repair

charging camera batteries will post soon
 

ahmincha

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Re: Center console deck repair

Here is some pics
 

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ahmincha

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Re: Center console deck repair

And let the fun begin
 

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Teamster

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Nov 8, 2010
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Re: Center console deck repair

That doesn't look like it will be to hard to work on,.....
 

ahmincha

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Re: Center console deck repair

Thats what I was thinking I hope your right
 

jigngrub

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Mar 19, 2011
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Re: Center console deck repair

Look at that trapped nasty water in the bow area
barf.gif
... hope you're up to date on your tetanus shots!

You got 'er by the nerts now!... just keep taking pics as you remove stuff so you can put it back together in reverse order.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,924
Re: Center console deck repair

You're very fortunate that the sides of the liner were not adhered to the side foam. Good For YOU!!!! Now the Work begins. Lot's of foam to put back in. I will have to be replaced. The structural integrity of the hull depends on the foam.
 

Teamster

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Nov 8, 2010
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Re: Center console deck repair

It looks like his foam is installed after the cap goes back on or am I missing something??

If it is after I would think it should make it easier??
 

ahmincha

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Re: Center console deck repair

I believe it does there is holes in the top where the foot steps are which I believe you fill the foam thru there
 

chriscraft254

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Jun 4, 2011
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Re: Center console deck repair

Nice job of pulling the cap. Boat actually looks in pretty good shape when pulled apart.

The holes under the foot steps are usually vents for when there installing the faom for expansion. The foam on the sides you could leave in but it will make it hard to get to the outside stringers. You can usaully install foam either way, after the decks go on or before depending on how you want to do it and the equipment available you.

I think its easier after you install your stringers and deck to install the foam afterwards. You just have to make sure enough holes are drilled in the deck for expansion and then seal them up when done with the pour. The down side to this is you can't really see if there are any voids.

Don't forget its a good idea to put a drainage system in below the foamed areas.

You will want to build a cradle for the hull and brace it so the hull sides don't bow out while you are building. If it does, you will never get the cap back on.
 

ahmincha

Lieutenant Commander
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Re: Center console deck repair

There is a few holes in the stringers where foam is spewing out also like i said under the foot plates. The foam itself looks like its 2 layers like they sprayed some from the stringer holes then sprayed from top. The foam you see is what was there next to the stringers is full the side of the hull looks like about 80% no foam made the front.
My plan was to make my cradle right on the trailer I plan to replace th 2x4 and put longer ones so boat is supported near stringers you guys think that will be sufficient?
 

jigngrub

Fleet Admiral
Joined
Mar 19, 2011
Messages
8,155
Re: Center console deck repair

That Photobucket pic looks good!

What the heck is that white stuff all over the ground?... some kind of volcanic ash or something???
 

ahmincha

Lieutenant Commander
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Jul 21, 2012
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Re: Center console deck repair

Might as well be don't want to go out in it haha
 

ahmincha

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Re: Center console deck repair

Any tricks to removing the foam
 

chriscraft254

Commander
Joined
Jun 4, 2011
Messages
2,445
Re: Center console deck repair

Any tricks to removing the foam

Just get in there, sawzall, shovel/spade, hammer claw, hands, multi tool, and a pwer washer works great to. Look around your garage you wll find something. ;)
 

Jeep Man

Commander
Joined
Oct 17, 2008
Messages
2,803
Re: Center console deck repair

With all that white stuff on the ground, you'll be familiar with a long handle ice scraper. Works wonders for foam removal.
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: Center console deck repair

We used this tool:

879686000631lg.jpg

available at Lowes. Intended for ripping off roofing, but the D-handle gives good control.
 
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