6 HP Johnson Leaky Thermostat

Joey One

Petty Officer 2nd Class
Joined
Mar 8, 2005
Messages
124
I have a '97 J6RLEU and a '96 J6SLEDS. Both have the same leak on the top of the thermostat cover. I removed the cover, cleaned everything thoroughly, and installed new gasget (a complicated o-ring). I put things back together, but the
leak returned; first, steam and then water: but the leak stopped when the thermostat opened. The cover is plastic with a very
thin section at the top to hold the o-ring in place. On both motors
this thin section broke and permitted the o-ring to move upward.
I think new covers will just break eventually. What to do?
 
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