4 Stroke Repower

imported_Curmudgeon

Chief Petty Officer
Joined
Sep 29, 2004
Messages
496
Repowering from a 1991 DT140 to a 2005 DF140; the DT has a tach and Suzuki multi-purpose gauge. What will I need for the new DF140? :)
 

JRJ

Commander
Joined
Sep 11, 2001
Messages
2,992
Re: 4 Stroke Repower

You'll need a multi-function gauge for RPM's, oil pressure, and temp, at least. Enjoy the new motor :cool:
 

imported_JD__

Petty Officer 1st Class
Joined
Jun 13, 2003
Messages
243
Re: 4 Stroke Repower

Old Curmudgeon,<br />I re powered from a Merc 115 2-stroke to the Johnson/Suzuki 4-stroke so I had to change about everything, no help in that department. Otherwise, the 140 is a sweet motor. All I've done is change the oil. These engines are somewhat hard to prop. You've probably noticed the low gear ration of 2.38:1. My rig definitely performs best with the 14" diameter props. I tried several of the 13.25" props from various different aftermarket sources with little luck over a two month period. Its sort of a catch 22. The smaller 13.25" props have a tendency to blow out coming out of the hole because of the engine's low gear ratio. Increasing the pitch will help the blow out problem but then you're over propped for top end and can't get into the upper end of the recommended WOT RPM range. Get the WOT RPM right then you don't have enough prop for the hole shot. See what I mean? Its all about the gearing. Any Mercury 15 spline prop for intermediate gear case will fit the shaft but the blades are too small in diameter. I also tried a Trophy 13-3/4" X 23 4-blade but it still didn't perform near the Stiletto on my setup. Presently only OEM and Stiletto (http://www.stilettopropeller.com/ make props specifically for these engines (14"), to my knowledge. I ended up with a Stiletto SS on my rig, works great.
 

classic 24

Cadet
Joined
Mar 7, 2005
Messages
23
Re: 4 Stroke Repower

are you installing this motor yourself? Suzuki requires dealer installation to get the warranty. anyway you will also need a wiring harness adaptor if you are using your old controls and you have to reverse the throttle to "push to open".
 
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