1980 Merc 40 cylinder lost compression, swap with 1979 merc 40?

MacDaddy21

Petty Officer 1st Class
Joined
Feb 16, 2011
Messages
280
I have a 1979 merc 40hp currently on my boat. I rebuilt the starter, got the motor to turn over, and found that I have good compression in both cylinders, but no spark. this is due to a completely melted igntition switch box.

Today I bought a 1980 merc 40hp to use the parts from it on my 79. however, when i got the 1980 home and got to looking at it, I found it is much cleaner than my 79. The shop I bought it from said the #1 cylinder lost compression, but the rest of the motor is solid. So after looking at it, i started thinking about the possibility of just replacing the parts in cylinder #1 as opposed to using parts off the 1980 to fix up the 79. However, I cannot seem to get a clear answer on whether or not I can use the pistons out of my 1979 in my 1980. I will list the serial numbers below. Also, if the parts arent interchangeable, I would be interested if anyone knows where I can find a replacement piston, and what the part number would be for my motor. any help is appreciated.

1979 serial #: 5253808

1980 serial #: 5661617
 
M

Maxz695

Guest
Re: 1980 Merc 40 cylinder lost compression, swap with 1979 merc 40?

40 hp. (40,402) 2 cyl. 1972-1983
USA. 3336258 - 55556229
AUS. 8002335 - 8064749
BEL. 3339688 - 9251455
CAN. 3340783 - 7144762


40 hp. 2 cylinder 1972 thru 1983
USA. 5556230 - 0G053313
AUS. 8064750 and up
BEL. 9251456 and up
CAN. 7144763 and up I think so 2 cyl or 4?
 
M

Maxz695

Guest
Re: 1980 Merc 40 cylinder lost compression, swap with 1979 merc 40?

# 14010 Low dome piston kit Piston Kit Std.
newer series engines
with .650 deflector height

OEM # 774-9137A9


# 14030 Low dome piston kit
newer series engines Piston Kit Plus.015
with .650 deflector height

OEM # 774-9137A10




# 14050 Low dome piston kit Piston Kit Plus.030

newer series engines
with .650 deflector height

OEM # 774-9137A11
 
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