Volvo Penta 3.0L - Best Practice Story

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LeeHimself

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Feb 3, 2011
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I own a 1997 Glastron 175SE. It has a Volvo Penta 3.0L GS motor. I bought this boat last year as a none runner, and expected the worst. Number 4 cylinder had water in it. The water had gotten into the oil. So through the winter of 09 I performed a strip down. I found no issues. The head gasket was good, the head was good....Interesting. I rebuilt the engine and installed, but I noticed when I came to connect to the riser, there was a part missing according to the manual....The "Flapper". I aked on a couple of forums as to the purpose of this device as I was new to boating. One replyer said "it is to prevent water coming back up the riser and into the engine" I had an "a-ha" moment and concluded that because the flapper was missing, the previous owner must have put the boat in the water at an aggresive angle pushing water up the riser and allowing it to seep into No4 through an open exhast valve. The question came: What happened to the flapper? The answer came when I noticed molten plastic partially obscuring the exhaust port on the underside of the outdrive....The remains of the flapper. The next question was: Why did it melt and fall down the riser. This was answered when I connected the seawater pipe to the pump. It would not fit quite right. I looked down the pipe and there was an object in it. It was a conical insert that looked like a flow reducer. This is not supposed to be there, and may well have been responisble for the lack of cooling water flowing through the engine causing the flapper to melt as a result of the hot exhaust gases. Since the rebuild, this engine has performed sweetly, but goes to show, water in the engine is not always a bad gasket or a cracked engine.
 

seventeen2

Seaman
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Oct 9, 2009
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Re: Volvo Penta 3.0L - Best Practice Story

Thanks for the post, im glad to hear that things werent quite so serious as first thought!
Funny enough, im going through the same sort of thing.
Ive got a 2006 volvo 3.0ltr engine which refused to start after 2 weeks sitting, after investigating i found water in no 4 cyl.
The valve had seized in its guide and bent the pushrod.
Luckily, the piston had no evidence of hitting the valve.
Ive now got the head off and managed to locate a replacement valve.
Ive got the manifold and riser in for pressure testing and am praying its not cracked or rotten as they are well expensive!!
Still if its not the manifold I cant think what it was??
Good luck with things

Danny
 

greg stilwell

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Apr 9, 2011
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Re: Volvo Penta 3.0L - Best Practice Story

just wondering where the flapper valve is located i have a 05 3.0 volvo
 
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