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  1. K

    Water Tube Replacement 1983 40 - 60hp 2 cyl.

    The grommet on the water tube to exhaust housing adapter is shot and needs replacing. My exact engine is E60ELCTB, the grommet part number is the original 0322308, it looks like the picture attached with explanation. It has been replaced by part number 0332363, which is just a washer. The online...
  2. K

    Stuck 0172908 tilt assist cylinder on 1979-1987 40,50,55, 60

    I picked up two parts motors with blown power heads both Johnson 40hp, a J40ELCR 1984 , and a J40ELCO 1985, I'm looking to get a good lower unit from them for my neighbors 60hp 1983 E60ELCTB. I took the head and the gearcase off the 1985 and placed the midsection on an engine stand and I can't...
  3. K

    2000 15hp Johnson - turns off at idle.

    Continuing the fixing of my brother's Johnson 15hp 2000 J15RSSM (I got the electrical problems fixed, I got the water pump fixed, I solved the water leaking out the head), now onto the next problem: The engine turns on with the choke closed, I have to quickly take the choke off, then it runs...
  4. K

    New OEM Headgasket Leaking Out Water Everywhere

    I took the head off my brothers Johnson 15hp 200 J15RSSM to clean the water passages and then installed a new BRP headgasket, applying Permatex Aviation to the bolts only, and torqued to 240in lbs per manual and it leaks out water big time. It leaks big time out the bottom and drop in other...
  5. K

    Inexpensive Amphenol connector crimper?

    Can someone recommend a specific model of Amphenol connector crimpers for pre-2000 Johnson Evinrude engines? Something under $35?
  6. K

    Ignition Coil no spark on top

    I'm fixing a rope start tiller 15hp Johnson 2000 for my brother that he got for nothing and have everything put together now and tested it and got no ignition. I tested it with my home made 8 cylinder spark tester and found that only the bottom side of the Ignition coil is firing/sparking. I...
  7. K

    Manifold Nipple Leaks Excessive Oil 1983 60hp?

    My neighbors 1983 Evinrude 60HP E60ELCTB always has a mess of black dirty oil that pools on the front of the engine below the carbs. It's a mess. The oil looks like it is coming from the intake manifold hose that goes to the base of the carburetor silencer. I only see that lone hose going to the...
  8. K

    Function of Sensor Coil wire “A”, the blue wire?

    What is the function of Sensor Coil wire “A”, the blue wire? The sensor coil is a $200+ item, maybe I can do without this function and labor? It looks like it is related to the S.L.O.W system. Attached is the wiring diagram (I can only copy in halves.). Here are the results of the tests the...
  9. K

    Evinrude 70hp Thermostat Cup & Valve Seat Installation Order

    For a 1990 Evinrude 70hp E70TLES, what is the order of installation of the thermostat Cup 330273 and the (rubber doughnut looking) Valve Seat 320880? The diagram in the parts list is not very clear and the manual says nothing. It looks to me like the cup goes in first with the open side out...
  10. K

    Dust Free Dustless Fiberglass Sanding with HF Sander & Dustbuddie

    I have to sand the entire fiberglass deck on my 1968 Boston Whaler 17' blue hull in preparation for laying down some additional glass and wanted to avoid the dust. I looked at the many dust shields, but they are all designed for angle grinders. Angle grinders run too fast to sand flat. I use a...
  11. K

    Engine Oil Lines replacement 94 115hp

    I have a 1994 Pro-V 115hp, and would like to change all the oil tubing on the engine only (I have new hose going from the remote tank to the engine). Can anyone tell me what type of tubing to buy? The parts diagram shows all the tubes as unavailable.
  12. K

    Yamaha P115 1993-95 Speedo channel Depth?

    On a Pro-V 115 1993-1995 (2 stroke) can anyone out there with a functioning Speedo measure the exact depth of the little hole in the lower unit for me with a wire? I cleaned it it seems all the way back, no more sand aluminum corrosion is coming out, but still I can't get much air through it...
  13. K

    Fiberglass Grinder Dust Shields

    These grinder dust shields are used in concrete work to attach to a shop vac using the filter dust bags, however, it looks to me like they need to lay flat to work, which is how concrete and thinset and such are ground for the most part. For the fiberglass work I'm doing, I'd be using a ZEC...
  14. K

    Need Engine Wiring Diagram for 1993 25hp Johnson Evinrude

    I have a manual for a 1991 25hp, but my engine is a 1993 25hp Johnson, the wiring is different, can anyone post for me a copy of the 1993 engine wiring diagram?
  15. K

    0584590 Temperature Switch Assembly Function?

    My 1993 Johnson 25hp has a 0584590 - Temperature Switch assembly that hooks up to the power pack. I just put in a new temp switch assy when I did some cyl head work. I don't see how this switch can give any warning as there is no wire that I can see going to an alarm. My engine is a J25RETS, it...
  16. K

    Engine Turns on Then Dies

    My 1993 Johnson 25hp starts up, runs for a few seconds then turns off, then it's hard to start without using the key switch electrical primer. Before it turns off, if I push the key switch primer in, it keeps running, as long as I keep doing it. After it turns off, I let it sit for 10 minutes...
  17. K

    Water Deflectors Don't Fit

    I'm trying to install the water deflectors on my 1993 Johnson 25hp and they will not go in all the way to bottom out, they get stuck hard and if you push them of course they bulge as you push them, which makes matters worse. The deflectors are solid rubber and they are a larger diameter on one...
  18. K

    Water Passages Clogged in Salt Water Outboards

    Remove the hat, the part that opens and closes on the top.
  19. K

    Water Passages Clogged in Salt Water Outboards

    Within the last year have bought some used boats and engines down here in Florida and have concluded that it is normal to find the cooling water passages in the heads clogged really bad. A 1990 Johnson 115hp, a 1991 Johnson 6hp, and now a 1993 Johnson 25hp, all the same, they were overheating in...
  20. K

    Fiber Washers on Coils & Power Pack?

    What is the purpose of the fiber washers used on the ignition coils and power packs? The parts manual shows them on my 1991 6hp Johnson, but there are none on it, however, on my 1993 25hp Johnson, the parts manual also shows them and all the coils and power pack do have them on. My 115hp Johnson...
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