xr4 gasket disaster

denden

Cadet
Joined
Jun 20, 2001
Messages
7
I stummbled onto this board while looking for some help with my 88 150xr4. I searched out your earlier posts, but can't seem to find the answer.<br /> So, while fishing in a large body of water a couple of weeks ago, boat started to run real bad, I've always had that intermittant problem of dying out on take off, wich the enrichener would help (looks like lean condition from what I've read here). But it was running bad, no idle, top rpm at 4500, and obviously missing at least one cylinder. <br /> Today, while checking things out, I pulled the port bottom plug out and water just poured out. I pulled the head and dicovered that the steal portion of the head gasket had broken and a small peice found it's way into the cylinder, putting pock marks on the piston and head and flushing the cylinder with copious amounts of water. Worse, the cylinder sleeve wall is very bell-mouthed and scuffed.<br /> The head I can fix, being a machinest by trade, and I can do most any mechanical work needed. <br /> I'm sure a resleave is needed, piston and rings too, I'd press the sleaves myself, but the alumanim block scares me, probably let the dealer swap that for me.<br /> On teardown, what else do I look for as far as damage? Dose anybody have any opinion why this all happened? Too lean? Just old gaskets?<br /> Any help would be much appreciated.<br /> Dennis
 

12Footer

Fleet Admiral
Joined
Mar 25, 2001
Messages
8,217
Re: xr4 gasket disaster

Judging by the history you gave, (dying out on hole shots, no idle ect) your theory of running too lean is very possible. How they "go south";<br />1, too lean on fuel runs with insuficiant lube,causing friction and heat.<br />2, This heat expands the pistons, further damaging rings,piston,jug walls.<br />The only other causes would be carbon build-up under the ring lands or cooling system failure. Both of which could cause the symptoms, only it would be more uniform damage to other cylinders. So I think you are right on.<br />Sorry about your luck, but it sounds like you have skills to resurrect her.
 
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