The Plug Is Stuck!!!

ShaneCarroll

Chief Petty Officer
Joined
Feb 10, 2009
Messages
639
Well, I have a very good system in launching / retrieving my boat. I never forget to put the plug in, and I never forget to take the plug out. However, sometimes, circumstances beyond your control prohibit you from your normal routine.

My plug is a brass plug, and it had a little metal ring that you could stick a screwdriver (or other long skinny tool) through to tighten / loosen it. I just use a pair of channel locks, as I don't trust the strength of tightening it with a screwdriver. Well, two Saturdays ago was my first (and only so far) boating day of the season, as I have been too busy at work to take the boat out. I put the plug in, went out, and had a great time. I get back to the ramp, and try to remove the plug, and it is in so tight that the brass is just flaking away. So now, I get left with a perfectly round, smooth drain plug. I figure no big deal, I'll just wait until the next day to worry about it. Well, weather wasn't permitting, and I didn't cover the boat. The boat is stored at my parent's house, as I don't have room at mine.

Well, today is the first day in two weeks that I was able to get to the boat. After all the heavy rain, it looked like a swimming pool. Luckily, the alternator and other things were not submerged. I turned the bilge pump on to drain the water, and tried to resume removing the plug. Nothing would work, I tried vice grips, and at the advice of a former marine mechanic, drilled a hole through the middle of the plug to in his words "relieve stress." Three drill bits later, still no luck.

I ended up having to remove the whole garboard assembly, and still cannot get the daggum plug out!!! Now it's late, all boating supply stores and marinas are closed, and I wanted to go out tomorrow for my birthday. This sucks.

I just don't understand how the plug has never given me a problem, but now there is nothing at all that I can do to remove the plug. How does it lock up like that? I guess the SHT involved here would be turning my boat into a swimming pool, but this is a royal PITA!!! :mad:

I can buy a new garboard assembly tomorrow, however it will have to cure overnight I hear with the 3M 5200. So my birthday is shot. . .:(
 

TahoeQ4Pilot

Petty Officer 1st Class
Joined
May 23, 2009
Messages
242
Re: The Plug Is Stuck!!!

Last year my I/O equipped bowrider took on rainwater for a few days like yours, ended up submerging the starter in my 4.3L merc that had power cables attached to it. I started having dragging problems during starting a month later, the brushes and bearings took a beating. I ended up changing it out when winterizing, I didnt want to get stranded when the season started this year. Also a fuse was underwater and it caused a problem powering my radio last weekend.
 

rjwoodrome

Petty Officer 1st Class
Joined
Aug 23, 2008
Messages
202
Re: The Plug Is Stuck!!!

I had the same one with the ring for the screw driver. always used the screw driver hasnt fell out yet?? Sorry yours got stuck.. No need to use a cheater pipe to tighten a drain plug lol...:rolleyes:
 

j_martin

Admiral
Joined
Sep 22, 2006
Messages
7,474
Re: The Plug Is Stuck!!!

Mine is a rubber plug with a lever on it, like the old time thermos bottle stoppers. It don't leak either.
 

jonesg

Admiral
Joined
Feb 22, 2008
Messages
7,198
Re: The Plug Is Stuck!!!

Try a punch on the edge of the plug to drive it loose.
Drill a small hole around the perimeter of the plug for a steel punch and give it a sharp hit with a hammer.
You may just have to drill it out with bigger bits.
Sounds like it got so tight it galled or friction welded.

I also use the rubber sealed cam lever type, keep a spare plug on the ignition key ring.
 

bkwapisz

Chief Petty Officer
Joined
Oct 20, 2009
Messages
441
Re: The Plug Is Stuck!!!

Have you tried pushing it through from the other side?
 

justchange

Petty Officer 1st Class
Joined
Sep 8, 2009
Messages
214
Re: The Plug Is Stuck!!!

This sounds like the plug that is suppose to be in mine.

I found a rubber plug for a livewell that was the same size and now use it. It's rubber with a small handle. [expansion plug] I just didn't care for the screw in thing. ;)

Yes, I DID buy two.:D
 

Home Cookin'

Fleet Admiral
Joined
May 26, 2009
Messages
9,715
Re: The Plug Is Stuck!!!

There's no need to wrench them in that tight. They might get stuck. If you fear they may vibrate out, tie a string (bronze cable) to the ring and attach it somewhere so it can't rotate.

You also have demonstrated why you need a float switch on your bilge pump. It will protect your boat if it fills with water on the trailer or at the dock when you aren't around. more important, it can save your life if you spring a leak while boating and don't realize it.
 

slowjeep

Cadet
Joined
Jul 19, 2009
Messages
23
Re: The Plug Is Stuck!!!

next time instead of wrenching it in that tight put a good layer of JB Weld, Gluvit, and crazy glue all around the plug. you might want to dip the plug in the mix too, just for good measure.
 

Jungleboat

Petty Officer 3rd Class
Joined
Feb 7, 2010
Messages
78
Re: The Plug Is Stuck!!!

Being a noob to boats, and buying a 2nd hand one, I wasn't sure if the hole at the back was supposed to be there or not?

It looked professionally done but I kept scratching my head and thinking "Surely, that would sink the freakin' boat..?"

I admit I know little, OK, nothing, about boats but boats and holes just don't mix, right? Surely it wasn't supposed to have a hole there? Mmm...

In the end, before launching I decided to fiberglass over the hole, as it just didn't look right to me.

2 weeks later I found a little round rubber and metal thing behind the steering. I'm guessing it's a drain plug that's supposed to go in that hole :D

I came this close to launching with that hole open...



JB
 
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