Replacing shift cable

josh1981

Petty Officer 3rd Class
Joined
Oct 22, 2009
Messages
75
Is there any tip tricks or info I need to know about replacing my shift cable? (alpha 1 gen2) Do I need the special tool the book calls for will something else work? Is it pretty strait forward? Thank for the help
 

havasuboatman

Ensign
Joined
Mar 5, 2009
Messages
904
Re: Replacing shift cable

It can be a pain in the butt. Very important to get the routing of the cable right and to use the plastic spirial heat shielding in the correct place.
The special tool makes the adjustment of the new cable real easy. but it's not necessary.
It's very easy to kink the cable housing when thightening it to the bell. Don't force it.
 

josh1981

Petty Officer 3rd Class
Joined
Oct 22, 2009
Messages
75
Re: Replacing shift cable

It can be a pain in the butt. Very important to get the routing of the cable right and to use the plastic spirial heat shielding in the correct place.
The special tool makes the adjustment of the new cable real easy. but it's not necessary.
It's very easy to kink the cable housing when thightening it to the bell. Don't force it.

I think I am going to go ahead and buy the tool. I really want to get all the maintenance done right the first time. Thanks for you input
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Replacing shift cable

Which special tool are you referring too? There are several.
I may have missed it, but what special tool is there for adjusting the cable on an Alpha I Gen II outdrive?
 

josh1981

Petty Officer 3rd Class
Joined
Oct 22, 2009
Messages
75
Re: Replacing shift cable

Which special tool are you referring too? There are several.
I may have missed it, but what special tool is there for adjusting the cable on an Alpha I Gen II outdrive?

I dont know exactly what it is but it is referred to on page 4A-20 of manual 14. I think it is a extra deep 9/16 socket with thin walls (I think). Part #91-12037

Other than an alignment bar I don't need any other special tools for replacing the bellows and impeller, right?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Replacing shift cable

Most people make them. Weld a deep socket onto a regular socket so the white plastic end of the cable has a place to go. If you have an OEM cable (which you should, teflon coating on cable makes them last longer and work smoother) all you have to do is unscrew they white piece, install the cable and put the white piece back on. Aftermarket cables are crimped on, and you can't do that.
 
Top