Exhaust bellows install Alpha one

Dubed

Petty Officer 1st Class
Joined
Sep 3, 2021
Messages
373
Some of you have posted about the use of Power Tune to slide the bellows on when installing.
What about bellows adhesive? Can the power tune be used along with adhesive without washing out or destroying the adhesive?
I gave up last year trying to get that damn exhaust bellows on and went to a tube instead. I would like to get the bellows back on, so I ordered a Quicksilver bellows (instead of the Sierra), and the correct tool hoping to have better luck.

Thanks in advance!
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Power Tune is ONLY for the bell housing end of the uni joint bellows on the Gen II drives. For the gimbal housing end, bellows adhesive, NO Power Tune.

Exhaust bellows... Bellows adhesive on the gimbal housing end, push it on. Once the clamp is secured, more bellows adhesive on the bell housing end, (bellows and bell housing) and use the tool to pull it on (don't release the tool until the clamp is done up). It's a PITA, but do-able... No Power Tune....

Chris........
 

Dubed

Petty Officer 1st Class
Joined
Sep 3, 2021
Messages
373
Power Tune is ONLY for the bell housing end of the uni joint bellows on the Gen II drives. For the gimbal housing end, bellows adhesive, NO Power Tune.

Exhaust bellows... Bellows adhesive on the gimbal housing end, push it on. Once the clamp is secured, more bellows adhesive on the bell housing end, (bellows and bell housing) and use the tool to pull it on (don't release the tool until the clamp is done up). It's a PITA, but do-able... No Power Tune....

Chris........
Well, Im glad I asked then.
Yes, PITA! Im hoping for better luck with the OEM

Thanks Chris
 

Scott06

Admiral
Joined
Apr 20, 2014
Messages
6,451
Well, Im glad I asked then.
Yes, PITA! Im hoping for better luck with the OEM

Thanks Chris
Just did mine last weekend if you don't have the tool you it will be more of a PITA. Mine is a GEN 2- had a note in manual about putting the tool in the end of the bellow to just slip it over the bellhousing , then reposition the tool deeper in bellows (3rd bellows serration) to pull it up and tight . This worked pretty well but some colorful language and beer is required.. .
 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,322
FWIW I use no lube or adhesive, simply clean both gimbal and bell housing flanges and install the bellows dry. Never had one come off, ymmv
 

Dubed

Petty Officer 1st Class
Joined
Sep 3, 2021
Messages
373
Ayuh,..... Since I discovered the Tube, I'll be darned if I'm gonna use a bellows ever again,....
It was so stupid easy. Before that, I tore 2 new Bellows, wasted an entire day, and it popped off 1st time I lifted the outdrive. Ridiculous
 

Grub54891

Admiral
Joined
Jun 17, 2012
Messages
6,079
Seems every time I use adhesive on the exhaust bellow, they pop off after a bit. If I install them dry they stat put.
 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,322
What's a "Tube"?
Common replacement part supplied by mercury (oem). Designed initially for small block engines with bravo 3 drives to alleviate runnability issues caused by excess exhaust draw/vacuum created by the counter rotated props. The bellows would collapse and not allow exhaust gases to properly exit the system. Tube gives said gases an "easy out" way to exit at higher rpm.

Tube is now used by many diyer's who cannot fathom why mercruiser created an exhaust bellows in the first place

Hint: the bellows helps alleviate exhaust noise and transom sooting which is why I choose to go the bellows route and save the tubes for proper use/"street customers", ymmv
 
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