454 with low compression, but runs very good

Affinity

Cadet
Joined
May 2, 2002
Messages
9
1990 454 Merc 300hp w/ Thunderbolt ignition / aprox 1000 hrs. While cruising last week, eng began losing power, 200-300 rpm, and began misfiring out exhaust. Appeared to be fouled plug(s) as confirmed by replacing them along with cap and rotor (which were all last replaced in Feb 02). Also found and corrected the shaft circlip inside distributor, bent and not properly seated allowing shaft to move 1/4" up and down which I believe can cause timing to vary. After performing above work, engine runs beautifully again (responsive along with plenty of power). I felt plugs became fouled due to my accidentally neglecting the spark arrestor for nearly 2 seasons which finally got so clogged (my bad), the engine began losing power and missing while cruising 4 wks ago - cleaning took care of that problem then (this also explains the increased fuel consumption). I had also spent 5-6 hrs idling this season with the above condition. So my assumption was that the dirty/clogged spark arrestor along with 6 hrs of idling would cause the engine to load up and foul the plug(s). Yesterday, I performed compression check: 1-148#, 3-129#, 5-119#, 7-138# /// 2-134#, 4-109#, 6-130#, 8-142# (did not perform "squirt oil in cyl" test to verify if low numbers were ring or valve related).<br /><br />My question is, with compression numbers as low as these and the biggest difference between the high and low cylinders being 39# or 26.4%, can anyone speculate how much longer the eng will run well before having to do either a valve job or eng overhaul and did it possibly contribute to the fouling of the plugs?
 

flashback

Captain
Joined
Jun 28, 2002
Messages
3,963
Re: 454 with low compression, but runs very good

with those readings, I would say that the engine has worn in a normal fashion, and could possibly run for many more years if not pushed too hard, be sure to keep the oil up and change to a heavier grade oil as the engine is most likely loose from wear.........enjoy........
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,046
Re: 454 with low compression, but runs very good

Run it! Don't race it due to it's age.<br /><br />Bob
 

Affinity

Cadet
Joined
May 2, 2002
Messages
9
Re: 454 with low compression, but runs very good

flashback & Bob-VT, thanks a bunch for your inputs. I feel the same way about being able to get more time out of it providing I don't push it too hard. As for the oil, 2 years ago, I switched from DELO 400 30W to Mercruiser's very own 25W-40 which boosted the pressure from 45 to over 55psi when cold and from 35 to just over 40psi when at operating temp. Do you feel this oil has a low enough weight to lube properly when chilly up here in the Pacific Northwest or would you recommend something like a 15W-40?<br /><br />One other thing, I normally run between 3400 and 3600 rpm, given the wear on this motor, would you recommend keeping her down in the 3400 range (which is also where I get my best fuel burn) or is the 200 rpm difference nothing to worry about? <br /><br />Your opinions are truly appreciated!
 
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