40 Hp spark prob

kwt600

Seaman
Joined
Aug 21, 2007
Messages
54
we will start with the story. 1st time with boat on water, ran fine for 3 hrs while crabbing, then it just stalled? could get it to run if i put the throttle to it and threw it in to gear.. lost 1/2 rpms from 5k to 2500. I messed with the carbs by trying to choke them out. placing my fingers partially over the intake. bottom carb stalled, like it should. top one did not stall the engine?. we finally got back to port and headed home with a full bushel of blue crab! and a broken motor.... I rebuilt fuel pump, replaced inline fuel filter. pulled carbs apart, found nothing wrong. this whole time I'm thinking fuel, and carbs because of the top carb not stallig the engine... long story short all that fuel system stuff does nothing. check spark with inline spark tester with plugs in motor, top 2 cyl. very weak spark, bottom 2 look to have a hot white spark (#3 cyl.less bright, but looked o.k) now I'm leaning towards switch box or stator. so if anyone could give me some advice on which way to go, or how to test either one, would be great. also any suggestions if I'm not on the right track. serial # is oc214431.
Thanks, Ryan
 

kskomro

Seaman
Joined
Feb 19, 2008
Messages
63
Re: 40 Hp spark prob

Same problem, I've cleaned the carb, Installed a new Pack, New stator and the same problem. I'm now looking for a trigger too.
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: 40 Hp spark prob

It sounds like you lost the high speed winding for 1&2 cyl. By the serial it should be a 4 cyl 40 so heres a ing test from CDI, don't just start changing parts wihout testing.
scan0003.jpg
 

kskomro

Seaman
Joined
Feb 19, 2008
Messages
63
Re: 40 Hp spark prob

It sounds like you lost the high speed winding for 1&2 cyl. By the serial it should be a 4 cyl 40 so heres a ing test from CDI, don't just start changing parts wihout testing.
scan0003.jpg

Thanks, but mine engine is a 2000 and a 2 cyl. Would you have that information? If so it would be much apprecatied.
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: 40 Hp spark prob

kskomro, the info was not for you it was for the fellow that started the thread.
 

kwt600

Seaman
Joined
Aug 21, 2007
Messages
54
Re: 40 Hp spark prob

Just an update, we had the switch box and stator tested by a merc tech. turns out that the top 2 coils are dead? any idea what would cause 2 coils to die at once? they do not look bad, no cracks or anything coming out of them?
P.S Thank you Laddies for the info
Ryan
 
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