I was thinking about this. Just trying to see any other suggestions that may be easier.my guess would be the 10 pin harness between the motor and controller since those 2 things should not be related to one wire
You've obviously got a wiring problem. I'd start with the ignition switch. I've attached a basic wiring diagram for a Yamaha ignition switch. You need to check the black wire. Make sure it's connected securely at the ignition switch and follow it as far as you can to make sure it's not broken or frayed anywhere.
this is the one I just put on there. still doing the same thing1x Motorcycle Single Key Ignition Switch Control Panel For Yamaha 704-82570-08 | eBay
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Done with no resolve.Have you disconnected and reconnected the ten pin harness several times at both ends? Could be some corrosion build up on the terminal pins that are not allowing the ground from the key switch/kill switch to make its way to the motor.
Not sure if it matters, but the ignition switch you ordered and installed is for a motorcycle! I don't think it will have a "press to choke" feature and I'm not sure what else might be different. Maybe the wire colors are different. Not sure why you ordered a motorcycle ignition switch.
I ordered the new 10 pin harness. My only concern is that the one seven pin end is in my case in looks like thesI was thinking about this. Just trying to see any other suggestions that may be easier.