1988 Evinrude 120 hp

mlosset

Recruit
Joined
Jul 6, 2000
Messages
1
My 1988 Evinrude 120 hp cranks and run great for about 5-10 minutes. Then it begins to cut in and out. It will fire for about 1/2 second and then not fire for about 1/2 second. The RPMs run up to about 1000 then coast down - over and over indefinately. I've completely rebuilt the fuel system, any idea which electrical component to look at? Thanks
 

Capt DHD

Seaman
Joined
Jun 17, 2000
Messages
62
Re: 1988 Evinrude 120 hp

Hello;<br />I would stick with fuel a little longer. You own a big looper and it likes fuel, alot. When you rebuilt the entire fuel system, do you mean cleaned carbs, replaced filters, primer bulb, antisyphon valve? <br />Just a couple of ideas, Check and see if all 4 butterfly's are completly closed at idle?<br />are all 4 needle valves open 2 1/2 turns each?(they may want a little more, adjust them equally)<br />When, (If) you remounted the carbs did one of the carb mnt "o" rings get pinched? Have done this myself. You can check by spraying a little carb cleaner around the mount area (easy with the stuff) if you get an rpm change chances are there is a leak. you can check the crankcase half seal the same way, (once again, be easy with the stuff, it contains "0" lubrication.)<br />A rolling idle would lead me to look for a air leak first. This engine could develop a leak in a number of places. Crank seals give it up at times but rule out the easier to check areas first. a top seal would not surprize me. <br />I need to confirm the type of ignition system first by referancing the manual, but I belive it has a stator containing 2 sets of charge coils, one for walm up, one for std timing. usually if you have a problem with one of the 2 sets (generally the latter) it only takes 2 minutes to shift over and very rarely cuts in & out. If you would like you can check these coils with an ohm meter, each has it's own lead, get a manual and follow the test sequence it is not to difficult to do. don't get hung up on having the exact reading the book gives, as long as the values are somewhat in range and equal, chances are your stator is good. To test your power pack you will need a little more equiptment, once again though, once a packs checks out, its out. have a dealer do this part. I would not rule out an ignition problem but I would continue to look for a fuel problem. Just my thought.<br />I hope this helps lead you to your problem.<br />Good Luck, Rob
 

boating brad

Petty Officer 1st Class
Joined
Jun 7, 2003
Messages
201
Re: 1988 Evinrude 120 hp

this is just an idea but if you happen to pull the flywheel, there should be a round ring on the underside center of the flywheel with magnetic looking contact areas on it, see if you can turn it "it is glued on". anyway i have seen these come loose and turn, which would change the timing. ive seen it happen twice, once with my 90mod johnson 40hp, i scratched my skull for weeks.
 

Walker

Captain
Joined
Jun 15, 2002
Messages
3,085
Re: 1988 Evinrude 120 hp

Could be a fuel problem, but don't overlook the ignition circuits. Sounds like it could be a heat related electrical failure. Check charge coils and ignition coils for cracks and leaks. If you can run the motor at night with the cowling off and watch for stray spark.
 
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